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INTRODUCTION
1. RCDJseries pelletizing system combines crushing, compressing, plasticization and pelletizing;
2. Applied for plastic film, fiber, PET wasted silk, plastic bag, non-woven bag, and foaming material recycling and pelletizing.
3. Final product is granule and pellet, two shapes. Can be used for film blowing, pipe extrusion and injection.
Applicable plastic materials: PE, HDPE, LDPE,PP, BOPP, PET, PA, EPE, etc
Material shapes: film, bag, , non woven fabric, crushed material(PE, PP)
Material types: (rolls, loose, bundled),
Material comes from offcut,defective film and washed film.
Note: depending on different material properties, various downstream equipments are needed.
PE film→belt conveyor→compactor→mother extruder →hydraulic screen changer →baby extruder→hydraulic screen changer →pelletizing system →air transmission →silo storage
Feed film on the Belt conveyor machine and go into Compactor for cutting, heating, compacting and mixing, then enter the extruder for extruding.
Feed regrind material through the Spiral charger and Feeder on the extruder.
Instruction: the film and regrind material can be recycled separately or together, depending on customers' different needs.
Belt Conveyor
As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.
Compactor / Agglomerator
The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
Extruder
A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content
Water-ring Die-face cutting system
Water-ring die-face/Strand cutting methods are usually adopted. In water-ring die-face cutting system, the rotary cutting blades will be pneumatically fit completely and closely to the die-face surface to ensure efficient cutting. Rotary speed of the blades is automatically adjusted by module system according to melt pressure at the die face.
Vibration drying system
Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.Combine crushing, compacting and plletizing steps in one system, less-labor cost.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;Higher output and lower energy consumption.
| Model | Screw Diameter | L/D | PE(Output) | PP(Output) |
| RCDJ85/100 | 85mm/100mm | 33:1 | 160-220kg/h | 120-200kg/h |
| RCDJ100/120 | 100mm/120mm | 33:1 | 260-380kg/h | 220-280kg/h |
| RCDJ130/150 | 130mm/150mm | 33:1 | 450-550kg/h | 380-450kg/h |
| RCDJ160/180 | 160mm/180mm | 30:1 | 650-800kg/h | 500-600kg/h |
| RCDJ180/200 | 180mm/200mm | 28:1 | 800-1000kg/h | 600-800kg/h |
RETECH is a manufacturer of PLASTIC GRANULATOR MACHINE and PLASTIC WASHING LINE with strong technical force.
With a simple operation, good quality, reasonable prices and experienced designs, our plastic recycling machine are extensively used in the field of waste plastic recycling field.
15+years experience in plastic recycling machinery field.Focusing on produce the plastic recycling machine and plastic pelletizing line and plastic washing line.Such as plastic bottle recycling machine,PP raffia recycling machine,plastic film recycling machine,chemical fiber/nylon fiber pelletizing machine,PP PE film granulator plastic recycling machine plant,PET bottle flakes pelletizing line,Crusher,Shredder,Agglomerator and so on.
Our machines are specialized in processing PP PE HDPE LDPE BOPP PET PA PVC ABS PS EVA and so on.
We are waiting for your further concerns.
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