Pet Bottle Recycling Machine Line /Pet Flakes Hot Washer Machine

• After-sales Service: Free Spare Parts, Field Installation
• Warranty: 1 Year
• Material Processed: Plastic Bottle
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: RM300/500/1000/1500/2000/2500/3000
• Plastic Type: PET
• Screw: Single-Screw
• Automation: Automation
• Computerized: Customized
• Certification: ISO9001:2008, CE
• Voltage: 380V, 50Hz, 3p (Can Be Customized)
• Moisture: <1%
• Flakes Size: 12-14 mm
• PVC Content: Less Than 150 Ppm
• Capacity: 300-3500kg/Hr
• Automatic Grade: Semi-Automatic
• Raw Material: Pet Bottle Waste
• Marketing Type: New Product 2021
• Final Product: Clean Pet Bottle Flakes
• Key Words: Pet Bottle Washing Machine
• Place of Origion: Jiangsu, China
• Transport Package: Stretch Film Packing
• Specification: 35000mm*5000mm*4200mm
• Trademark: Retech machinery
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100pieces/Year
• Package Size: 5000.00cm * 400.00cm * 420.00cm
• Package Gross Weight: 30000.000kg

Product Description

PET Bottle Recycling Machine Line /PET Flakes Hot Washer Machine

Plastic bottle washing recycling machine:
This series machine will be used to recycle pet bottle, water bottle, Sprite bottle, cola bottle, juice bottle, pet sheet, pet packing container, pet strap and so on.

Product Overview

PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 300kg/h to 3000kg/h. The line main purpose is intend to get the clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get clean PP/PE collection, labels and paper chips etc.
The device divided into unpacking, washing, sorting,detecting metal, crushing, floating washing, hot washing, rubbing, rinsing, dehydration, drying and packaging process steps.

Material Processed:

Our Machine

PET Bottle Washing Line Technical Features:
1. High automation level, try best to reduce your cost on labor(especially for three shifts)and ensure high processing capacity: 100-2000kg/hr.
2. Friendly control system(PLC integrated & separated control on each machine)and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting plastic material and water are made of high-quality 304 stainless steel; Ensuring no second pollution to flakes.
4. This PET bottle washing line can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles be the PET granule material and in order to produce new PET bottles

Product Parameters

Model	Capacity	Installed Power	Steam Use	Water Supply	Manpower
RT-500	500 kg/hr	190 KW	Optional	4-5 m3/hr	4-6 Person
RT-1000	1000 kg/hr	260 KW	Optional	5-7 m3/hr	8-10 Person
RT-2000	2000 kg/hr	400 KW	Suggest Use	10-15 m3/hr	10-12 Person
RT-3000	3000 kg/hr	600 KW	80,000 Kcal	20-30 m3/hr	12-16 Person
RT-4000	4000 kg/hr	800 KW	100,000 Kcal	30-40 m3/hr	15-20 Person
RT-5000	5000 kg/hr	1000 KW	120,000 Kcal	40-50 m3/hr	15-20 Person

Detailed Photos

 

1. Belt conveyor

(1)Belt material:PVC(PVC belt is lighter than rubber, and corrosion resistance, not easy to aging, longer service life)
(2)Speed adjusted by inverter
(3)Height adjustable
(4)Equipped with wheels for easy moving
(5)Equipped with tightening device
 

2. Trommel

Function: Raw waste PET bottle has a lot of sands, small stones, metals, whcih can screen some by this machine, to make better washing effect.

3. Mannual Separating table

Function: Machanical separating labels rate is 95-98%, it is not 100%, so we need people choose out the bottle with label and metal bottle by hands. Which will incrase the finals PET bottle's quality.

4. Crusher

(1)Crushing with water flushing in;
(2)3/5/7 rotor design;
(3)Knife adjustment outside chamber;
(4)Low noise.
 

5. Floating washer

(1)For separation of contaminants or other plastics with gravity > 1 g/cm³ from PE/PP flakes;
(2)With screw-IN and screw-OUT;
(3)Special design of inner paddles to guarantee sufficient sediment of heavy impurities;
(4)Stainless steel SUS304 body;
(5)With pneumatic water in-feed-valve, automatic level control via electronic feeler.
 

6. Hot washer

(1)Both electrical heating and steam heating for option.
(2)Caustic soda concentration: about 1-2%
(3)Full Stirring paddles with motor power:4-7.5kw
(4)With Special paddles inside to stir the flakes with water,flakes will remain in hot washer for at least 12 mins, to ensure entirely washed.
(5)PH value automatic detect & control system.
(6)Temperature controller
(7)Hot water can be reused through our special design, Enegy saving 15%-20%
(8)Bottle caps separating & collecting design.
 

7. Dewatering Machine

(1)The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discharging, no blocking.
(2)Adopt high-speed heavy-duty bearings, staineless steel spindles and baldes, dynamically balanced.
(3)Automatic screen cleaning device which is driven by air pressure, labor saving.
(4)Adopt container for collecting waste water & residue at the bottom.
Rotation speed:2000rpm.
(5)Dewatering rate:98.5%
 

Machine Production Description:

No.	Process	Machine		Description
1	Break the compacted bales(Optional)	Bale Opener		As PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, they must first be unpacked before the bottles can flow freely onto the belt conveyor system.
2	Primary separation of sand and gravel	Trommel		Remove small contaminants such as broken glass, paper/cardboard, metals, and rocks.
3	Remove the label	Label Remove machine		Remove the label from the bottles.
4	Sort out different color bottles, and labels	Sorting Conveyor		Picking out the different color bottles and also the bottle still have the label, which makes sure the end products of PET flakes same color and much more clean. Metal Detector is optional.
5	Crushing PET Bottles into PET Flakes	Wet Crusher		Using a wet crusher, whole PET bottles are cut into PET flakes between 12-18mm in size.
6	The First Time Floating washing the PET flakes	Floating Washer		A way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while plastic film, PP/PE bottle caps, and other contaminants float.
7	Break down the oil & glue		Hot Washer	Use the hot water and chemical to break down the oil and glue on the PET bottles.
8	Separating the contamination		High-Speed Friction Washer	The friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off.
9	The Second Time Floating washing the PET flakes		Floating Washer	It is used in cleaning pet flakes, making the flakes cleaner and whiter.
10	Dry the PET flakes	Dewatering Machine		The dewatering machine uses centrifugal force to spin water moisture off the PET flakes.
11	Hot air to dry the PET flakes	Pipeline Dryer		Using the hot air to take the humidity away from the clean material.

 

Company Profile

Exhibitions

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Our Service

THE AFTER-SALE SERVICE OF RETECH MACHINE!

1. After finish the production, we will report the production line, take photos, videos and send them to customers via mail or instant tools.
2. After the commissioning, we will package the equipment by standard export package for shipment.
3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.