PE film recycling line PE film washing line PE film crushing drying line
RETECH Machinery RT Series PP PE Film Washing Machine/HDPE Bottle Washing Line is mainly used to cleaning and washing the waste PE/LDPE/LLDPE agriculture soft films and PP woven/jumbo/ton bags.
Our PE film washing line consist of 3 parts of following:
Plastic Film Shredding/crushing size reduction system,
Plastic Film Friction washing/floating washing system,
Plastic Film Squeezing drying system.
Quanlity Assurance:
After processing by our high efficiency film washing units, the final plastic material will be very clean and dry.
The final moisture will be strictly controlled between 3%-5%.
| Model |
Power |
Water Consumption |
Capacity |
| RFW300 |
82kw/h |
4-5 t/h |
300kg/h |
| RFW500 |
155kw/h |
8-10 t/h |
500kg/h |
| RFW1000 |
230kw/h |
10-12 t/h |
1000kg/h |
Working Flow of PP PE Film Washing Line:
Crushing Unit:
RT Series shredder/crusher machine will cut the waste baled or long belt shape film, the film flakes after cutting will be in size of 40-60mm. It is small and easy to wash for next following washing units.
Based on your material,we have different kind of crusher/shredder machines for optional.
Washing Unit:
By friction washer in front of floating sinking washing tank,it is to remove the mostly dirt of sand,soil,etc which can maximum reduce the dirt come into floating tank.
The deep film washing tank with moving rollers can completely wash the film. The dirt like soil or small metal will fall down,light LDPE film will be float and send to next by film pusher.
Sometimes,the LDPE/LLDPE may have sticker with some paper/label,price tag. It needs a force washing separation device. It is called paper/plastic separation removing system.
Drying Unit:
Squeezing machine with heating will remove water/moisture very easily. The final granules shape film can be ensure 3%-5% moisture.
It can be put into our pelletizing machine directly to make granules.
Washing Units Specifications:
LDPE/LLDPE Film Crusher/Grinder:
| Name |
Technical Parameters |
| Motor Power |
37kw,55kw,90kw,132kw |
| Rotor Size |
560*800mm,620*1000mm,760*1400mm |
| Moving Blades |
10PCS,14PCS |
| Fixed Blades |
4PCS |
| Material of Blades |
D2,SKD-11 |
| Screen Hole |
80mm,100mm,120mm |
| Capacity |
300kg/h,500kg/h,1000kg/h |
| Function |
To cut the big plastic into small flakes. |
PE Film Friction Washing Machine:
| Name |
Technical Parameters |
| Motor Power |
5.5kw,11kw,15kw,22kw |
| Screw Diameter |
380mm,420mm,500mm |
| Thickness Blades |
5mm |
| Length |
3200mm,3800mm,4500mm |
| Material |
Stainless steel 304 |
| Screen Hole |
3mm |
| Capacity |
300kg/h,500kg/h,1000kg/h |
| Function |
To remove the soil and sand/stone,working with paper separation system will strongly remove label paper. |
Film Sinking-Floating Washing Separation Machine
| Name |
Technical Parameters |
| Motor Power |
2.2kw*3 |
| Length |
4500mm,6000mm,8000mm |
| Width |
1320mm,1600mm,2000mm |
| Material |
Stainless steel 304 |
| Capacity |
300kg/h,500kg/h,1000kg/h |
| Function |
To separate dirt and to clean film,working with chain conveyor will saving water consumption. |
Film Squeezing&Centrifuge Drying Machine
| Name |
Technical Parameters |
| Motor Power |
90kw,110kw,132kw,160kw |
| Gearbox |
315,330 |
| Screw Diameter |
300mm,320mm,350mm |
| Material |
38CrMoA1A |
| Capacity |
300kg/h,500kg/h,800kg/h |
| Function |
To dry and compact the LDPE film |
Latest structure of crusher, ensure maximum to get 3000kg/h for LDPE film.
High efficient label/paper removing system can completely separate paper tag and plastic film.
Multiple-Channels washing tank design,best washing effect.
Squeezer application on drying, ensure moisture 3%.
High output,2000kg/h-3000kg/h
For mostly of recyclers,they will go on to making granules and blowing the film as a recycling chain.
RETECH also supply plastic film pelletizing granulation machines,just you need tell us what is the capacity you need to get,then we will send a offer quickly.
Q&A about recycling machines:
1. What is the function of the PE PP film washing recycling machines?
The PE PP film washing recycling machinery is used to recycle and process the PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…
2. Where does it collect the waste material for the PE PP film washing recycling machines?
The waste mater is gotten mainly from agriculture film, city rubbish and plant in bale package or separated. They are with much dirties, such as the earth, soil, sand, stone, glue, grass, oil, and some other dirties.
But by our many years experience to manufacture the washing line, we can promise to wash the material clean enough to take the washed material into the extruder to make granules. We have our special design to guarantee this point.
3. What are main parts of the PE PP film washing recycling machines?
The following is a standard structure of the PE PP film washing recycling machinery:
Belt conveyer--- crusher with water--- screw conveyer--- floating washer--- screw conveyer--- high speed friction washer--- high speed friction washer--- screw conveyer--- horizontal centrifugal dewatering machine (or squeezer)--- drying system 1--- transition hopper--- drying system 2--- storage silo--- operating panel
The up is a standard structure of the line, we can adjust it to remove some parts or add some parts due to the situation of the material or customers' requirements.
4. What capacity of the PE PP film washing recycling machinery?
300-1000kg/h for single washing line
5. What power of the PE PP film washing recycling machines?
150kw~480kw
6. How much water does it need of the PE PP film washing recycling machines?
3~8T per hour
7. How large space does it need for a PE PP film washing recycling machines?
100~400 square meters, the whole line could be installed by straight, "L" shape or "U" shape. We could design how to instal the machines due to the space of your factory.
8. What is the condition of the final products from the PE PP film washing recycling machines?
The size of final flakes will be 50~100mm, and final moisture level of film flakes will be lower than 5%.
The PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.
9. What is material of the PE PP film washing recycling machines?
The parts contacted with water are made of stainless steel SUS 304 or customized.
10. What certifications do you have for the PE PP film washing recycling machines?
We have CE and ISO9001 certification for the entire PE PP film washing recycling machines.
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