Plastic LDPE LLDPE Packaging Film Crushing/Floating/Squeezing/Washing/Recycling Production Line

• After-sales Service: Video Technical Support, Free Spare Parts, Field I
• Warranty: Free Spare Parts, Field Installation
• Material Processed: Film
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: RM300/500/1000/1500/2000/2500/3000
• Plastic Type: HDPE LDPE LLDPE PP Film
• Screw: 0
• Automation: Automation
• Computerized: Customized
• Certification: ISO9001:2008, CE
• Color: Could Be Customized
• After-Sale Service: Engineers Available to Service Machinery Overseas
• Transport Package: Wrap Film
• Specification: 35000mm*5000mm*4200mm
• Trademark: RETECH
• Origin: China
• HS Code: 8477201000
• Production Capacity: 300~3000kg/H
• Package Size: 4200.00cm * 600.00cm * 350.00cm
• Package Gross Weight: 30000.000kg

Product Description

Plastic LDPE LLDPE Packaging Film Crushing/Floating/Squeezing/Washing/Recycling Production Line

 

Product Description

1. High automation level,our LDPE film recycling washing line to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 500-2500kg/hr.

2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.

3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; Ensure no second pollution to film flakes.

4. Ideal impurity removal effect,final moisture will be 3%.

Detailed Photos

Product Parameters

Space needed	32m*5m*5m(L*W*H)
Electric standard	Optional
Electric power	Opening power:230kw(Running power:160kw)
Water consumption	6-8 tons according to design
Labors needed	1-2 workers
Final flakes moisture	Withing 5% (Can be put to pelletizing directly)
Machine Color	Customized

LDPE Film Washing Line List:

No	Equipment name	Quantity	Power
1	Belt conveyor+magnet	1	2.2kw
2	Wet Crusher	1	75kw
3	Screw conveyor	1	3kw
4	High speed friction washer	1	37kw
5	Screw conveyor	1	3kw
6	Film floating washer	1	2.2kw*3
7	Screw conveyor	1	3kw
8	Dewatering machine	1	75kw
9	Drying system1	1	36kw+7.5kw
10	Transition silo	1
11	Drying system2	1	36kw+7.5kw
12	Storage hopper	1
13	Electrics	1

Certifications

Packaging & Shipping

Exhibition

Features

1. The main material is PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…
2. The main process of the washing line is crushing, washing, drying parts. 
3. The capacity of the washing line is from 200kg/h to 2000kg/h. 
4. There crusher is to crush the film and woven bags to small pieces with size 70mm to 120mm. 
5. Cold water sinking swimming tank can wash the common dirties, like the soil, sand, earth, stone, glass out. 
6. High speed friction washer and hot sinking swimming tank can remove the strong dirties, like the grease, oil, glue. 
7. With big capacity, double drying system can ensure the final products, PE PP flakes moisture lower than 5%.
8. With squeezing machine, the moisture level of PE PP flakes can be lower than 3%. 
9. Final PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets. 

Solution

1. Belt conveyor		(1) Motor power:2.2kw (2) Length of transportation:    4500mm (3) Width of belt:700mm (4) The height can be adjust freely. (5) Material of belt:PVC (6) Thickness of belt:4mm (7) With magnet for iron separation Function: To conveying PE film to crusher. Magnet will remove iron.
2. RS-1000 Crusher		Motor power:75kw Type of crushing:wet crusher Quantity of moving blades:10 Quantity of fixed blades:4 Material of blades: SKD-11 Rotor size:1000mm*630mm Mesh hole diameter:100mm Rotor with balance treatment and tempering treatment. Weight:4000kg(10)Way of crushing: with water Function: To crush the flakes film into small pieces, Crushing with water is more efficiency.
3. Screw conveyor		(1) Motor power:3kw (2) Diameter of screw:380mm (3) Length:3300mm (4) Made of stainless steel 304. (5) Thickness of SUS304 :3mm. (6) Thickness of blades:5mm Function: To convey the plastic flakes to next step.
4. High speed friction washer		Motor power:37kw Moving speed:1200RPM Mesh hole diameter: 3mm With dynamic balance treatment Function: To remove the dirt from film flakes firstly, thus,fewer dirt will go to floating washer.
5. Screw conveyor		(1) Motor power:3kw (2) Diameter of screw:380mm (3) Length:3300mm (4) Made of stainless steel 304. (5) Thickness of SUS304 :3mm. (6) Thickness of blades:5mm Function: To convey the plastic flakes to next step.
6. Floating washer		(1) Motor power:2.2kw*3 (2) Length:6000mm. (3) Width:1600mm. (4) With 5 washing rollers. (5) With a bottom dirt pushing screw. (6) Made of stainless steel 304 (7) Thickness of SUS304:3mm. (8) With side walk frame. (9) With side cleaning screw loader. Function: To fully wash the film flakes, the rollers will make films more unfolded and push them to the end of tank.
7. Screw conveyor		(1) Motor power:3kw (2) Diameter of screw:380mm (3) Length:3300mm. (4) Made of stainless steel 304. (5) Thickness of SUS304 :3mm. (6) Thickness of blades:5mm. Function: To convey the plastic flakes to next step.
8. Dewatering  machine		(1) Motor power:75kw (2) Rotating speed:1440rpm (3) Bearing:NSK (4) Material of screen:SUS304 Adopt wear resisting processing to ensure long time use. Function: To remove water by high speed centrifugal force.
9. Drying system 1		(1) Heating power:36kw (2) Blower power:7.5kw (3) Diameter of pipe:219mm (4) Pipes are all made of stainless steel: 304. Function: Heating by electric will dry the flying flakes in pipes again.
10. Transition hopper		(1) Volume:1.5m³ (2) Made of stainless steel: 304.
11. Drying system 2		(1) Heating power:36kw (2) Blower power:7.5kw (3) Diameter of pipe:219mm (4) Pipes are all made of stainless steel: 304. Function: Heating by electric will dry the flying flakes in pipes again.
12. Storage hopper		(1) Volume:2.5m³ (2) Made of stainless steel304 Function: To storage the dried flakes.
13. Electric panel		(1) Main elements adopts Siemens (2) RKC temperature controller (3) Inverter: TECO (4) Motor: Simo (5) Contactor: TECO Function: To control the whole production line.

 

Q&A about recycling machines:

1. What is the function of the PE PP film washing recycling machines?
*The PE PP film washing recycling machinery is used to recycle and process the PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…

2. Where does it collect the waste material for the PE PP film washing recycling machines? 
*The waste mater is gotten mainly from agriculture film, city rubbish and plant in bale package or separated. They are with much dirties, such as the earth, soil, sand, stone, glue, grass, oil, and some other dirties. 
But by our many years experience to manufacture the washing line, we can promise to wash the material clean enough to take the washed material into the extruder to make granules. We have our special design to guarantee this point. 

3. What are main parts of the PE PP film washing recycling machines?
*The following is a standard structure of the PE PP film washing recycling machinery:
Belt conveyer--- crusher with water--- screw conveyer--- floating washer--- screw conveyer--- high speed friction washer--- high speed friction washer--- screw conveyer--- horizontal centrifugal dewatering machine (or squeezer)--- drying system 1--- transition hopper--- drying system 2--- storage silo--- operating panel 
The up is a standard structure of the line, we can adjust it to remove some parts or add some parts due to the situation of the material or customers' requirements.

4. What capacity of the PE PP film washing recycling machinery?
*300-2000kg/h for single washing line

5. What power of the PE PP film washing recycling machines?
*150kw~480kw

6. How much water does it need of the PE PP film washing recycling machines?
*3~8T per hour 

7. How large space does it need for a PE PP film washing recycling machines?
*100~400 square meters, the whole line could be installed by straight, "L" shape or "U" shape. We could design how to instal the machines due to the space of your factory. 

8. What is the condition of the final products from the PE PP film washing recycling machines? 
*The size of final flakes will be 50~100mm, and final moisture level of film flakes will be lower than 5%. 
The PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.

9. What is material of the PE PP film washing recycling machines?
*The parts contacted with water are made of stainless steel SUS 304 or customized. 

10. What certifications do you have for the PE PP film washing recycling machines?
*We have CE and ISO9001 certification for the entire PE PP film washing recycling machines. 


     ***LDPE ground film after clean***LLDPE warpping film after clean***