PP PE BOPP PET Bottle Crusher Recycling Machine Pulverizer
Product Description
A crusher, also referred to as a shredder or grinder, plays a pivotal role in a plastic recycling washing line by breaking down large plastic materials into smaller, more manageable pieces for subsequent washing, sorting, and processing stages.
Functionality:
The primary function of a crusher is to reduce the size of plastic waste materials through cutting, tearing, or shearing the plastic into small fragments. The reduced size enhances the efficiency of washing and further processing processes by effectively removing contaminants and adequately preparing the plastic for reprocessing.
Key Features:
Robust Construction:
Constructed with high-quality materials to withstand continuous operation.
Reinforced with heavy-duty steel to handle large and tough plastic items.
High-Efficiency Motor:
Equipped with a powerful motor for efficient crushing.
Motor power varies based on the size and capacity of the crusher, typically ranging from 15 kW to 75 kW.
Cutting Mechanism:
Features multiple blades arranged in various configurations (fixed and rotating blades) for optimal cutting performance.
Blades are made from high-strength, wear-resistant materials to ensure longevity and durability.
Adjustable Output Size:
Allows for adjustable output sizes to customize based on specific requirements.
Screens or sieves with different mesh sizes can be installed to control the size of crushed plastic particles.
Safety Mechanisms:
Includes safety switches and emergency stop functions for operator protection.
Designed with protective guards and covers to prevent accidental contact with moving parts.
Ease of Maintenance:
Provides easy access to blades and other critical components for routine maintenance and blade replacement.
Simple design facilitates quick cleaning and maintenance procedures.
Detailed Photos
Product Parameters
Model number |
Swp-600 |
SWP-800 |
SWP-1000 |
SWP-1000 |
SWP-1200 |
SWP-1400 |
SWP-1600 |
Power |
30kw |
37kw |
55kw |
75kw |
90kw |
110kw |
160kw |
Packaging & Shipping
Certifications
FAQ
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What types of plastics can the crusher handle?
- The crusher is designed to handle various types of plastics, including PET bottles, HDPE containers, PVC pipes, PP films, and more. It can crush both rigid and flexible plastics.
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How does the crusher work?
- The crusher uses a combination of fixed and rotating blades to cut, tear, and shred plastic waste into smaller fragments. The motor powers the blades, which rotate at high speeds to efficiently break down the plastic materials.
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What is the power requirement for the crusher?
- The power requirement for the crusher varies based on its size and capacity. Typically, crushers are equipped with motors ranging from 15 kW to 75 kW.
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Can the output size of the crushed plastic be adjusted?
- Yes, the output size can be adjusted by changing the screens or sieves with different mesh sizes. This allows for customization of the crushed plastic particles to meet specific processing needs.
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What materials are the blades made of?
- The blades are made from high-strength, wear-resistant materials, such as hardened steel, to ensure durability and longevity under continuous operation.
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How often do the blades need to be replaced?
- The frequency of blade replacement depends on the type and volume of plastic being processed, as well as the overall usage. Regular inspection and maintenance can help determine when blades need to be replaced.
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What safety features are included with the crusher?
- The crusher is equipped with several safety features, including safety switches, emergency stop functions, protective guards, and covers to prevent accidental contact with moving parts.
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Is the crusher easy to maintain?
- Yes, the crusher is designed for easy maintenance. It provides easy access to blades and other critical components for routine maintenance and blade replacement. The simple design facilitates quick cleaning and upkeep.
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How noisy is the crusher during operation?
- While crushers do generate noise during operation, modern designs aim to minimize noise levels. However, the noise level can vary depending on the type and volume of plastic being processed. It is advisable to operate the crusher in a designated area with appropriate noise control measures.
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Can the crusher handle contaminated plastic waste?
- The crusher can process contaminated plastic waste, but it is recommended to pre-sort and remove large contaminants (such as metal or glass) to prevent damage to the blades and ensure optimal crushing performance.
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What is the capacity of the crusher?
- The capacity of the crusher depends on its size and design. Crushers come in various capacities, typically ranging from a few hundred kilograms per hour to several tons per hour.
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How can I ensure optimal performance of the crusher?
- To ensure optimal performance, regularly inspect and maintain the crusher, keep the blades sharp, and ensure proper feeding of plastic waste. Avoid overloading the crusher and follow the manufacturer's guidelines for operation and maintenance.
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Can the crusher be integrated into an existing recycling line?
- Yes, the crusher can be integrated into an existing recycling line. It is designed to work seamlessly with other equipment, such as conveyors, washing machines, and extruders, to create a complete plastic recycling system.
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What should I do if the crusher gets jammed?
- If the crusher gets jammed, immediately stop the machine and follow the manufacturer's instructions for clearing the jam. Ensure the power is off before attempting to remove any blockages. Regular maintenance and proper feeding can help prevent jams.