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Retech New Design HDPE LDPE LLDPE BOPP PP PE Film Woven Bags Plastic Crushing Compacting Washing Recycling Line Granulation Machine
Our RETECH New Design HDPE LDPE LLDPE BOPP PP PE Film Woven Bags Plastic Washing Recycling Line Granulation Machine is specially design to deal with the materials like PE film /LDPE film /LLDPE stretch films, PP woven bags/ PP non-woven bags, etc. It is usually to recycle the washed plastics by our washing lines.The waste dirty material go through crushing, friction washing, washing, dewatering, hot air drying process will turn to be clean flakes for pelletizing. With compactor unit to agglomeration the material firstly,it will helpful to reduce the moisture and good for feeding into extruder. 2 degassing vent will absorb the dirt and printing ink, the final flakes will be more clean and stable. This production line is with high automatically operation and labor savings quality. With advanced design concept and constantly advises from customers, we can customized to meet all your specially demands.
The system is similar to Erema recycling system,it is more easy to operate in lower cost.We can make a unique design for you due to your own requirement.
Scope of Application of Plastic Recycling Waste
The recycled plastic pellets produced by RCDJ/RCSJ can be immediately used in the production line for re-production. It is most often used to reproduce products on blown film machines and water pipe extruders. 1. Recycled clean plastic once-waste from plastic production plants Plastic production plants (blowing factories, bag making factories, and printing factories) generate an average of 5% of the total waste output. Recently, because the prices of petroleum and new materials keep rising, the problem of recycling of waste materials in plastic factories has gradually attracted attention. Using recycled plastic materials to make products again can greatly reduce the cost of purchasing new materials. Recycling the waste produced by the production line (for example: defective film rolls, cutting ears in the bag making process), the quality of the recycled materials can be up to 98% of the new materials. Many manufacturers currently choose to use primary recycled waste to produce products, and the quality of the products produced is quite close to the products made from new materials. This method can save the cost of using raw materials and increase the market value of the product. 2. Secondary recycling waste-washing waste, plastic particles with trace impurities In response to the needs of different customer groups, PTCS machines can also be used to recycle waste after washing (waste plastic film, agricultural film, cover film for construction projects...). The heat energy generated by the rotation in the PTCS crushing process can be used to heat the waste material after washing and take away the excess water in the material. In the part of the extruder, double degassing holes can release water and printing ink again. The plastic pellets produced by washing raw materials are mostly used to reproduce plastic films used to make garbage bags, engineering films, covering cloth, and to produce water pipes. The RCDJ/RCSJ machine can be additionally equipped with a master batch/additive feeder to change the color of the recovered particles. Plastic particles with trace impurities.
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Model | Diameter of screw | PE capacity | PP capacity |
TCDJ-100 | Φ100mm | 280-350kg/h | 250-300kg/h |
TCSJ-100/100 | Φ100/100mm | 280-350kg/h | 250-300kg/h |
TCDJ-130 | Φ130mm | 480-550kg/h | 400-500kg/h |
TCSJ-130/130 | Φ130/130mm | 480-550kg/h | 400-500kg/h |
TCDJ-160 | Φ160mm | 650-800kg/h | 600-750kg/h |
TCSJ-160/160 | Φ160/160mm | 650-800kg/h | 600-750kg/h |
TCDJ-180 | Φ180mm | 800-1200kg/h | 750-1000kg/h |
TCSJ-180/180 | Φ180/180mm | 800-1200kg/h | 750-1000kg/h |
1. Feeding way of plastic pelletizing recycling plant: Special designed force feeder, side feeder and compactor can push the material into the extruder high efficiently. Guarantee getting good capacity of the machine
2. Gear reducer of plastic pelletizing recycling plant: The high torque, hard-surface gear reducer with water cooling circulation system ensures the line running steady, silent, and long life.
3. Barrel and screw of plastic pelletizing recycling plant: The special material (38CrMoA1A & double alloy) and hardness treatment of the screw and barrel make extruder to be good wear resistance.
4. Degassing of plastic pelletizing recycling plant: Special design for the venting can discharge the moisture and waste air efficiently which ensure the finally plastic granules are with smooth surface, no water, no bubble, and good quality.
5. Hydraulic filter of plastic pelletizing recycling plant: Double position hydraulic filter works swift and easy to operate. Copper ring prevents the material leakage.
6. Cutting way of plastic pelletizing recycling plant: Two type cutting way, the noodle type and water ring type makes the customer freely to choose.
7. Special designed die of plastic pelletizing recycling plant: All die holes size are special designed due to the material characters and our rich experience to make machines.
8. Cooling way of plastic pelletizing recycling plant: Most of the materials are cooled by water. Some like PVC are cooled by wind. e with smooth surface, no water, no bubble, and good quality.
9. Cutting way of plastic pelletizing recycling plant: pineapple cutter is for the noodle cutting way, and die face cutter for the water ring cutting way.
10. Package of the final products of plastic pelletizing recycling plant: Final products granules will be blowing into silo, which will be packaged by manual or packaging scale machine
11. Electric parts of plastic pelletizing recycling plant: Siemens, Fuji, ABB, Mitsubishi, TECO all electric parts customized.