Our fully automated PE film washing line is the ideal solution to your PP/PE film recycling needs. Using a series of high-tech recyclig machinery,our washing line takes dirty and soiled polypropylene(PP) or Polyethylene(PE) plastic film and turns them into usable,clean,contaminant-free film pesces suitable for pelletizing into PP/PE pellets, or sometimes referred to as granules.
Aside from producing the highest quality pellets that sell for top dollars, our plastic film washing line and pelletizing equipment offers state-of-the-art designs plus unmatched durability. Accompanied with world-class customer service, you'll be so glad you've purchased our PE film washing line.
The input capacity of our standard PE film washing line ranges from 500kg/h to1500kg/h .In terms of out put capacity,this is heavily dependent on the amount of contamination within the PP/PE film you're recycling, while most washing plant operate perfectly well using just our standard set of machinery, we also offer custom solutions to recyclers that require larger cappacities or the separation of various contaminants not removed using our standard washing lines. Contact us with your questions or specifications and let our team our qualified engineers solve your problem
The LDPE PP PE HDPE Film Washing Recycling Machine Processing:
1.Belt Conveyor 2.Wet Crusher 3.Screw Conveyor 4.Floating Washing Tank 5.Screw Conveyor 6.High Speed Friction Washer 7.Screw Conveyor 8.Dewatering Machine 9. 1st Drying System 10.Transition Silo 11. 2nd Drying System 12.Storager Silo 13.Electric Cabinet
Our Machine:
There are several components of Plastic Film Washing Line:
A crusher machine is designed for film or bag to product standard particle sizes that are easy to wash clean, dry.
A friction washer is used to remove dirty and sand by centrifugal force.
A Film squeezing machine is an ideal option to squeeze and dry the washed clean film. The final film humidity will be less than 5% after processing by our LDPE LLDPE film washing line, dry film could send to our film compactor pelletizing machine to make granules directly. We could supply the LDPE LLDPE film washing linr 300kg/h -1500kg/h.
Type |
RT300 |
RT500 |
RT1000 |
Capacity(kg/h) |
300 |
500 |
1000 |
Energy consumption(KWH) |
95 |
156 |
229 |
Installation power(KWH) |
146 |
241 |
352 |
Dimension: L*W*H(m) |
Depends on factory layout |
Depends on factory layout |
Depends on factory layout |
Belt conveyor |
Belt width(mm) |
600 |
800 |
1200 |
Motor power(KW) |
1.5 |
2.2 |
3 |
Metal detector-Optional |
Pass width(mm) |
800 |
1000 |
1200 |
Pass height(mm) |
400 |
400 |
400 |
Crusher |
Grind chamber(mm) |
500*700 |
700*1000 |
/ |
Motor power(KW) |
55 |
75 |
/ |
Shredder |
Grind chamber(mm) |
/ |
/ |
/ |
Motor power(KW) |
/ |
/ |
75 |
Screw conveyor |
Screw diameter(mm) |
300 |
400 |
500 |
Motor power(KW) |
3 |
4 |
5.5 |
Washing tank |
Dimension of tank(mm) |
4000×1400 |
5000×1600 |
7000×1800 |
No. of thumb-wheel(pcs) |
4 |
6 |
7 |
Discharge plate valve(pcs) |
2ports*2=4 |
3ports*2=6 |
4ports*2=8 |
Friction washer |
Screw diameter(mm) |
300 |
400 |
500 |
Motor power(KW) |
11 |
18.5 |
30 |
Squeezing dryer |
Screw diameter(mm) |
/ |
320 |
410 |
Motor power(KW) |
/ |
55 |
75 |
Storage buffer |
Storage capacity(CBM) |
3 |
4 |
6 |
Motor power(KW) |
2.2 |
3 |
4 |
Waste water filtration device-Optional |
Vibration screen size |
800 |
1000 |
1200 |
Screen mesh |
40 |
40 |
40 |
Electrical cabinet |
PLC controller |
/ |
/ |
/ |
Button type |
/ |
/ |
/ |
Man power(person/shift) |
3 |
3-4 |
3-4 |
Delivery time(day) |
60-90 |
60-90 |
60-90 |
Warranty(month) |
12months |
12months |
12months |
Technical assistance |
Egnineer available to service machinery overseas |
gnineer available to service machinery overseas |
gnineer available to service machinery overseas |
1.Crusher
(1)20-40% additional output, 15% additional power saving.
(2)Blades are externally adjustable, material DC53 with cryogenic treatment, a longer service life.
(3)Special blade arrangement for PE PP film/bag.
(4)Anti-wear machine housing, replaceable wear plates. Installed between wall and spindle, prevents the friction of the spindle after a ling period of operation, which leads to the increase of sealing clearance and leakage.
(5)Heavy-duty bearings, oversized external bearing housings.
(6)More convenient housing opening way. Electrical screw control screw control or Hydraulic control.
(7)User-friendly design to change screen.
2.Floating Washing Tank
(1)Unique reverse discharge method and scientific wheel combination, uniform discharge, no blocking.
(2)Flat-type wheel blade design, plus efficient crushing of crusher,no long material is generated, no material entanglement.
(3)Bottom screw drainage design makes daily maintenance more convenient.
(4)The transmission device is externally equipped with a protective cover. The level of the tank body is raised, no water & material splashes, keep the factory clean.
(5)Can design floating washer for sinking & floating materials co-use to meet customer's multi-purpose needs and save investment.
3.High speed friction washer
(1)Special blade arrangement, uniform dicharge, sufficient friction cleaning,high water utilization rate, effective removal of paper labels, and other impurities.
(2)Frame structure body, smaller vibration.
(3)Adopt high-speed heavy-duty bearings,stainless steel spindles,and blades,dynamically balanced.
4.De-watering Machine
(1)The integrated designof the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discahrging, no blocking.
(2)Adopt high-speed heavy-duty bearing, stainless steel spindles, and blades, dynamically balanced.
(3)Automatic screen cleaning device which is driven by air pressure, labor-saving.
(4)Adopt a container for collecting waster water &residue at the bottom.
5.Silo
(1) Easy to collect the final output material, can be customized to your use requirements, with hooks to hang the jumbo bag or other collection containers.
(2)Hydraulic cylinder design make full use of jumbo bag loading space
(3)Each hook can bearing 500kg
(4)Stainless steel inner to protect the final products quality
6.Electrical Cabinet
(1)International brand Low voltage components
(2)Double circuit safety relay
(3)Intelligent and modular PLC controlling system
Installation / Debug / Training
1.We will arrange seasoned technician for equipment installation, debug and test production.
2.Our company offers technology training to the customer in his factory.
3.We promise that our goods are all new and not used.
After-sales Service
1.After checking, we offer 12 months as a quality guarantee, free offer wearing parts and offer other parts at the lowest price.
2.If you could not solve the problems, we will arrange a technician to your factory solving the problems.
3.After quality guarantee, we offer technical support and after-sales service.