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Function of our LDPE agriculture film washing line:
Our PP PE film washing line is for processing of waste plastic film (industrial packaging film, agricultural film, greenhouse film, beer package, bag, etc.), hard flakes, Plastic PP PE BOPP LDPE HDPE Film, Greenhouse/Agricultural film,PP Woven bag, plastic bag, PP Jumbo bag etc
Processing Flow:
Mulching film/Ground film → Pre-cutter to be short pieces → Sand remover to remove the sands → Crusher cutting with water → High speed friction washer washing&dewatering → Forced strong high speed friction washer → Double step floating washer → Film squeezing&pelletizing dryer to dry the washed film at the moisture 1-3% → Double step granulating machine line to make pellets → Package and selling the pellets.
| LDPE Film Washing Production Line Requirement For reference: | |||
| No | Item | Need | Note |
| 1 | Production line Space Need L*W*H (mm) | 420000*3000*4200 | |
| 2 | Workshop need | >=1500m2 Including raw material storage area and Final product storage area |
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| 3 | Total installation power | >=180kw Refer to the production line as mentioned above |
Energy consumption ≈70% |
| 4 | Water consumption | >=15m3 per hour ( With circulate water ) | |
| 5 | Labour need | Feeding ---- 2person Package ---- 1person The production line operator ----1person Fork lift ---- 1unit |
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| Film Crusher In the Rough and fine crushing process, according to the characteristics of strong toughness and high entanglement of LDPE film and PP woven bags, we have designed a double V-shaped crushing knife holder and a back knife-type knife installation structure which will enlarge the capacity to be double, but less electrical energy cost >> Adopt Double V blade frame, back knife structure, Double output Compared with the other Film recycling washing line, it reduces the electrical cost, reduces the power supply load of the customer factory. |
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| Forced High speed friction washer >>For strong high speed friction washer and remove the dirty water before the film scrap enter into Floating washer Rotating speed can be 1250rpm Adopt specialized screw shaft design for Film, keep sure no stuck,working stable With the function of de-watering |
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| Floating Washer >>Adopt the " V" type bottom design. The bottom of the rinsing tank is equipped with a plurality of conical slag discharge devices. When there is too much dirt or sediment at the bottom of the pond, just open the slag discharge valve to discharge the sediment at the bottom of the tank, without changing the whole pool water. Save water consumption >>In the rinsing and discharging process, the chain plate reverse tangent digging discharging method is adopted instead of traditional discharging methods |
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| Film Squeezing Pelletizing Dryer >> Remove the water of the washed film by screw pushing and electrical magnetic heating. with the screw squeezing and self-friction heating, the washed films will be had high degree of drying & half plasticized, low power consumption, high output. The final moisture is about 2%. >>The screw barrel is made of material feeding barrel, compressing barrel and plasticized barrel. After feeding, squeezing, the film will be plasticized and cut to particle by the pelletizer which is installed besides the mold Uniform feeding without stuck Make water removing more than 98% Less energy cost Easily for feeding the particle to the extruder and enlarge the capacity of the extruder Stable the quality of finished particle |
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| Models | Capacity | Total Power | Workers |
| TSWL300 | 300kg/h | 95~150KW | 1~2 |
| TSWL500 | 500kg/h | 180~250KW | 2~3 |
| TSWL1000 | 1000kg/h | 280~380KW | 2~3 |
1. The main material is LDPE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…
2. The main process of the PP PE film washing line is crushing, washing, drying parts.
3. The capacity of the washing line is from 200kg/h to 1000kg/h.
4. There crusher is to crush the film and woven bags to small pieces with size 70mm to 120mm.
5. Cold water sinking swimming tank can wash the common dirties, like the soil, sand, earth, stone, glass out.
6. High speed friction washer and hot sinking swimming tank can remove the strong dirties, like the grease, oil, glue.
7. With big capacity, double drying system can ensure the final products, PE PP flakes moisture lower than 5%.
8. With squeezing machine, the moisture level of PE PP flakes can be lower than 3%.
9. Final PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.
Q&A about PP PE film recycling machines:
1. What is the function of the PE PP film washing recycling machines?
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