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1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 500-2500kg/hr PE film recycling line.
2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; Ensure no second pollution to flakes.
4. Ideal impurity removal effect,final moisture will be 2%-3%.
Project information:
| Space needed | 32m*5m*5m(L*W*H) |
| Electric standard | Optional |
| Electric power | Opening power:230kw(Running power:160kw) |
| Water consumption | 6-8 tons according to design |
| Labors needed | 1-2 workers |
| Final flakes moisture | Withing 5% (Can be put to pelletizing directly) |
| Machine Color | Customized |
| No | Equipment name | Quantity | Power |
| 1 | Belt conveyor+magnet | 1 | 2.2kw |
| 2 | Wet Crusher | 1 | 75kw |
| 3 | Screw conveyor | 1 | 3kw |
| 4 | High speed friction washer | 1 | 37kw |
| 5 | Screw conveyor | 1 | 3kw |
| 6 | Film floating washer | 1 | 2.2kw*3 |
| 7 | Screw conveyor | 1 | 3kw |
| 8 | Dewatering machine | 1 | 75kw |
| 9 | Drying system1 | 1 | 36kw+7.5kw |
| 10 | Transition silo | 1 | |
| 11 | Drying system2 | 1 | 36kw+7.5kw |
| 12 | Storage hopper | 1 | |
| 13 | Electrics | 1 |
1. The main material is PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…
2. The main process of the washing line is crushing, washing, drying parts.
3. The capacity of the washing line is from 200kg/h to 2000kg/h.
4. There crusher is to crush the film and woven bags to small pieces with size 70mm to 120mm.
5. Cold water sinking swimming tank can wash the common dirties, like the soil, sand, earth, stone, glass out.
6. High speed friction washer and hot sinking swimming tank can remove the strong dirties, like the grease, oil, glue.
7. With big capacity, double drying system can ensure the final products, PE PP flakes moisture lower than 5%.
8. With squeezing machine, the moisture level of PE PP flakes can be lower than 3%.
9. Final PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.
1. Belt conveyor |
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(1) Motor power:2.2kw (2) Length of transportation: 4500mm (3) Width of belt:700mm (4) The height can be adjust freely. (5) Material of belt:PVC (6) Thickness of belt:4mm (7) With magnet for iron separation Function: To conveying PE film to crusher. Magnet will remove iron. |
2. RS-1000 Crusher |
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Motor power:75kw Type of crushing:wet crusher Quantity of moving blades:10 Quantity of fixed blades:4 Material of blades: SKD-11 Rotor size:1000mm*630mm Mesh hole diameter:100mm Rotor with balance treatment and tempering treatment. Weight:4000kg(10)Way of crushing: with water Function: To crush the flakes film into small pieces, Crushing with water is more efficiency. |
3. Screw conveyor |
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(1) Motor power:3kw (2) Diameter of screw:380mm (3) Length:3300mm (4) Made of stainless steel 304. (5) Thickness of SUS304 :3mm. (6) Thickness of blades:5mm Function: To convey the plastic flakes to next step. |
| 4. High speed friction washer |
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Motor power:37kw Moving speed:1200RPM Mesh hole diameter: 3mm With dynamic balance treatment Function: To remove the dirt from film flakes firstly, thus,fewer dirt will go to floating washer. |
5. Screw conveyor |
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(1) Motor power:3kw (2) Diameter of screw:380mm (3) Length:3300mm (4) Made of stainless steel 304. (5) Thickness of SUS304 :3mm. (6) Thickness of blades:5mm Function: To convey the plastic flakes to next step. |
6. Floating washer |
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(1) Motor power:2.2kw*3 (2) Length:6000mm. (3) Width:1600mm. (4) With 5 washing rollers. (5) With a bottom dirt pushing screw. (6) Made of stainless steel 304 (7) Thickness of SUS304:3mm. (8) With side walk frame. (9) With side cleaning screw loader. Function: To fully wash the film flakes, the rollers will make films more unfolded and push them to the end of tank. |
7. Screw conveyor |
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(1) Motor power:3kw (2) Diameter of screw:380mm (3) Length:3300mm. (4) Made of stainless steel 304. (5) Thickness of SUS304 :3mm. (6) Thickness of blades:5mm. Function: To convey the plastic flakes to next step. |
8. Dewatering machine |
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(1) Motor power:75kw (2) Rotating speed:1440rpm (3) Bearing:NSK (4) Material of screen:SUS304 Adopt wear resisting processing to ensure long time use. Function: To remove water by high speed centrifugal force. |
9. Drying system 1 |
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(1) Heating power:36kw (2) Blower power:7.5kw (3) Diameter of pipe:219mm (4) Pipes are all made of stainless steel: 304. Function: Heating by electric will dry the flying flakes in pipes again. |
| 10. Transition hopper |
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(1) Volume:1.5m³ (2) Made of stainless steel: 304. |
| 11. Drying system 2 |
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(1) Heating power:36kw (2) Blower power:7.5kw (3) Diameter of pipe:219mm (4) Pipes are all made of stainless steel: 304. Function: Heating by electric will dry the flying flakes in pipes again. |
12. Storage hopper |
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(1) Volume:2.5m³ (2) Made of stainless steel304 Function: To storage the dried flakes. |
13. Electric panel |
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(1) Main elements adopts Siemens (2) RKC temperature controller (3) Inverter: TECO (4) Motor: Simo (5) Contactor: TECO Function: To control the whole production line. |
Q&A about recycling machines:
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