Plastic Recycling Plant Industrial PP PE LDPE BOPP Film Washing Line
Retech with years of technology modification and process experience precipitation, RETECH has a variety of different solutions for recycling PE scraps (LDPE/LLDPE film,PE bags). With advanced modular design, RETECH can freely combine each standard module to provide to customers specialized solutions.
This PP PE waste plastic crushing, recycling and washing recycling machine line can easily wash and recycle waste PP PE films/bags. Waste and dirty PP PE films/bags can be processed step by step, by this recycling machine. It is special for washing PP PE films/bags. We can help to equip the packing machine at the end of the washing recycling line so that the completely dry flakes can be collected and packed directly after been washed.
The whole production line can designed based on how dirty the PP PE films/bags are, and make sure of the quality of the final products.
Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PP PE films/bags to be the PP PE granules material and in order to producing new PP PE products.
There are several components of Plastic Film Washing Line:
A crusher machine is designed for film or bag to product standard particle sizes that are easy to wash clean, dry.
A friction washer is used to remove dirty and sand by centrifugal force.
A Film squeezing machine is an ideal option to squeeze and dry the washed clean film. The final film humidity will be less than 5% after processing by our LDPE LLDPE film washing line, dry film could send to our film compactor pelletizing machine to make granules directly. We could supply the LDPE LLDPE film washing linr 300kg/h -1500kg/h.
Cleaning Process of Plastic Film Washing Line:
1.Shredder machine or crusher depend on the shape and size of plastic film.
2.Unique design of new angle blades in crusher to max capacity.
3.High speed friction washer and label remover system to separate film and stickers especially for LLDPE packaging film.
4.Film squeezing machine or centrifuge dryer optionally.
5.Rich experience for different PE film recycling solutions.
The LDPE PP PE HDPE Film Washing Recycling Machine Processing:
1.Belt Conveyor 2.Wet Crusher 3.Screw Conveyor 4.Floating Washing Tank 5.Screw Conveyor 6.High Speed Friction Washer 7.Screw Conveyor 8.Dewatering Machine 9. 1st Drying System 10.Transition Silo 11. 2nd Drying System 12.Storager Silo 13.Electric Cabinet
Model |
Capacity |
Installed Power |
Hot Washing |
Water Supply |
Area Required(L*W*H) |
RT-300 |
300 kg/hr |
200 kw |
Optional |
6-8 m3/hr |
40*4*5 m |
RT-500 |
500 kg/hr |
350 kw |
Optional |
8-10 m3/hr |
40*4*5 m |
RT-1000 |
1000 kg/hr |
600 kw |
Optional |
15-20 m3/hr |
55*6*6 m |
1.Crusher
(1)20-40% additional output, 15% additional power saving.
(2)Blades are externally adjustable, material DC53 with cryogenic treatment, a longer service life.
(3)Special blade arrangement for PE PP film/bag.
(4)Anti-wear machine housing, replaceable wear plates. Installed between wall and spindle, prevents the friction of the spindle after a ling period of operation, which leads to the increase of sealing clearance and leakage.
(5)Heavy-duty bearings, oversized external bearing housings.
(6)More convenient housing opening way. Electrical screw control screw control or Hydraulic control.
(7)User-friendly design to change screen.
2.Floating Washing Tank
(1)Washing tank rollers are designed for high pressure underwater washing, maximum removal of residual impurities can separate materials with different specific gravity, heavy materials with a specific gravity greater than water sink to the bottom of the tank, then discharged through the bottom screw raw materials with a lower specific gravity than water float on the surface and proceed to the next step.
(2)Claw type design discharge roller
(3)Ensure uniform discharge
(4)Effectively control the water content
3.High speed friction washer
(1)The friction washer applies the corresponding blade hitting force to different materials at the most suitable rotation speed to achieve the best washing effect
(2)The part with water is used for 304 stainless steel
(3)During the high-speed rotation,separate impurities from raw material
(4)Impurities are discharged through the small mesh in the screen.
4.De-watering Machine
(1)The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discahrging, no blocking.
(2)Adopt high-speed heavy-duty bearing, stainless steel spindles, and blades, dynamically balanced.
(3)Automatic screen cleaning device which is driven by air pressure, labor-saving.
(4)Adopt a container for collecting waster water &residue at the bottom.
5.Silo
(1) Easy to collect the final output material, can be customized to your use requirements, with hooks to hang the jumbo bag or other collection containers.
(2)Hydraulic cylinder design make full use of jumbo bag loading space.
(3)Each hook can bearing 500kg.
(4)Stainless steel inner to protect the final products quality.
6.Electrical Cabinet
(1)International brand Low voltage components
(2)Double circuit safety relay
(3)Intelligent and modular PLC controlling system
Our Machine:
Service:
1.Pre-sale: we give our client the detailed technician offer, sign the sales contract etc.
2.In-sales: we supply the details layout, installation instruction, and technician support for the clients.
3.After sales: we arrange engineer to install the machine and train the workers for our client.
4.We have 24 hours service line to solve the after sales problem.
5.We have free spare parts with the machine.
6.We supply long term spare parts for every customer.
7.We always update the new technology to every customer.
In order to match your requirement and provide you a proper quotation, please advise:
1.What material do you want to recycling? PE film/PP bag? HDPE/PP bottle? PET bottles? or other plastic?
2.What capacity(kg/h) do you want?
3.What is the final size(mm) of flakes you want?
4.Other special requirements about the PE film PP bags plastic recycling machine?