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HDPE Film T-Shirt Bag Shopping Bag Pelletizing Machine is a specialized recycling machine designed to process post-consumer or post-industrial HDPE (High-Density Polyethylene) film waste, such as T-shirt bags, shopping bags, and other HDPE film products, into reusable plastic pellets. These pellets can then be used to manufacture new plastic products, promoting a circular economy.
Below is a detailed description of the machine and its key components:Key Features and Functions:
Material Feeding System:
The process begins with feeding HDPE film waste (e.g., T-shirt bags, shopping bags) into the machine.
An automatic feeding system or conveyor belt is often used to ensure consistent material input.
Pre-treatment may include removing contaminants like paper labels, adhesives, or dirt.
Crushing and Shredding:
The HDPE film is fed into a cutter or compactor to break it down into smaller pieces.
This step ensures uniform size reduction, making the material easier to process in subsequent stages.
Extrusion:
The cleaned and dried HDPE film is fed into an extruder, where it is melted and homogenized.
The extruder uses heat and mechanical energy to melt the plastic, which is then pushed through a die to form continuous strands.
Pelletizing:
The extruded plastic strands are cooled in a water bath or by air cooling.
Once cooled, the strands are cut into small, uniform pellets using a pelletizer (rotary cutter or strand cutter).
The pellets are then collected for further processing or packaging.
Screening and Packaging:
The pellets are screened to remove any irregularly sized or defective pieces.
Finally, the pellets are packaged in bags or containers for storage or transportation.
High Efficiency: Capable of processing large volumes of HDPE film waste into reusable pellets.
Cost Savings: Reduces the need for virgin HDPE material, lowering production costs.
Eco-Friendly: Promotes recycling and reduces plastic waste, contributing to environmental sustainability.
Versatility: Can process various types of HDPE film waste, including T-shirt bags, shopping bags, and packaging films.
High-Quality Output: Produces uniform, high-quality pellets suitable for manufacturing new products.
Capacity: Typically ranges from 100 kg/h to 1,000 kg/h, depending on the machine size and model.
Power Consumption: Varies based on the machine's capacity and design.
Pellet Size: Usually 2-5 mm in diameter, customizable based on requirements.
Automation Level: Can range from semi-automatic to fully automatic systems.
Material Compatibility: Specifically designed for HDPE films but can often handle other polyolefins like LDPE and PP.
| Model | RCSJ85 | RCSJ100 | RCSJ130 | RCSJ160 | RCSJ180 |
| L/D | 33:1 | 33:1 | 33:1 | 30:1 | 28:1 |
| Screw dia | 85mm | 100mm | 130mm | 160mm | 180mm |
| Main Power | 55kw | 90kw | 132kw | 185kw | 250kw |
| Baby power | 22kw | 37kw | 55kw | 75kw | 110kw |
| Output(kg/hr) | 160-220kg/hr | 260-320kg/hr | 450-550kg/hr | 650-750kg/hr | 900-1000kg/hr |
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