Plastic OPP POF MDPE LDPE BOPP Film Double Stage Washing Drying Recycling Granulating Line
Product Description
Two-stage. One-step
Recycling Processes of Repro-RCDJ Plus
1. Belt Conveyor Feeding
With belt conveyor: Feeding of scraps is easy and automatically controlled
Nip Roller Feeding
Film-on-rolls can be fed with a nip roll feeder at the same time.
2. Cutting and Compacting
Cutter compactor with rotary knives & direct feeding to extruder: Cuts, dries, and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
3. Degassing
Two-zone vacuum degassing (double-vented degasification): Able to process films with larger printed area and some water content.
4. Filtration(Laser filter optional)
Screen change with dual channel system :
For non-stop operation and prevents material from leaking.
5. Third Degassing
In addition to the double degassing in the first extruder, the venting area (the connection between the first and second extruder) serves as a third degassing section to further remove the ink and extra humidity level from the material.
6. Second Filtration
The extra filtration on the second extruder ensures better pellet quality. Therefore, giving more stable production when re-used again in production lines.
7. Die Face Pelletizing
Automatic pelletizing speed adjustment: Produces more uniform-sized pellets without labor intervention.
Automatic blade pressure adjustment: Less machine downtime, easier to change and adjust knife.
8. Recycled Pellets
The recycled plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion and injection molding.
Plastic PP PE pelletizing waste plastic recycling machine is one stage plastic regenerative pelletizer, which is suitable for many kinds of plastic waste materials recycling and pellet making, such as PP, HDPE, LDPE, LLDPE BOPP Film and clean PP woven/nonwoven bag materials, etc. The film can be pressed in the compactor and then be pelletized by heated screw. A single screw plastic granulator is mainly suitable for materials such as film printed film industrial membranes and other materials and impurity content, if it is high moisture and impurity content, it is recommended to choose double screw plastic granulator.
Detailed Photos
Features
Advantages of Two-stage Plastic Recycling Machine
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Special Design:
Two-stage cutter compactor integrated plastic recycling machine for heavily printed film, laminated film, and post-consumer waste. This plastic pelletizing system includes two extruders, three degassing zones, and two filtration units to enhance filtration and degassing ability. This makes plastic recycling machines superior to recycle such as heavily printed PE/PP films, multilayer laminated films, humid pre-washed HDPE/PP flakes, and many other post-consumer wastes.
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Integrated Cutter Compactor:
For recyclers who process washed and fully printed post-consumer waste, RETECH offers an option of adding a second extruder to the Repro- model. Also having a cutter compactor built in and operating with the same working principles, the two-stage model Repro- Plus has a total of three degassing zones and two filtration steps throughout the entire recycling process. This model is also ideal for processing post-industrial laminated/multi-layered waste.
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Reduces Ink and Moisture Level:
When processing post-consumer materials, the cutter-compactor reduces the ink and moisture level of the material coming from the washing lines, such as washed flakes (from film and woven bags) as well as regrind waste from milk and shampoo bottles. At the same time, it stabilizes the material being fed into the extrusion pelletizing line to ensure consistent production output and better pellets quality.
Product Parameters
Model |
Diameter of screw |
PE capacity |
PP capacity |
TCDJ-85 |
Φ85mm |
150-200kg/h |
100-150kg/h |
TCSJ-85/85 |
Φ85/85mm |
150-200kg/h |
100-150kg/h |
TCDJ-100 |
Φ100mm |
280-350kg/h |
250-300kg/h |
TCSJ-100/100 |
Φ100/100mm |
280-350kg/h |
250-300kg/h |
TCDJ-130 |
Φ130mm |
480-550kg/h |
400-500kg/h |
TCSJ-130/130 |
Φ130/130mm |
480-550kg/h |
400-500kg/h |
TCDJ-160 |
Φ160mm |
650-800kg/h |
600-750kg/h |
TCSJ-160/160 |
Φ160/160mm |
650-800kg/h |
600-750kg/h |
TCDJ-180 |
Φ180mm |
800-1200kg/h |
750-1000kg/h |
TCSJ-180/180 |
Φ180/180mm |
800-1200kg/h |
750-1000kg/h |
Certifications
Packaging & Shipping
Exhibition