Retech Pet HDPE Plastic Bottle Flakes Crushing Recycling Washing Line

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: RT500/RT1000/RT2000
• Material Processed: Plastic Bottle
• Plastic Type: PET
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Feeding Way: Compacxtor Feeder
• Material of Screw: 38CrMoA1a
• Color: Could Be Customized
• Humidity: 3%-5%
• Transport Package: Film Pakages
• Specification: 31000mm*6000mm*5000mm
• Trademark: RETECH
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100pieces/Year
• Package Size: 1600.00cm * 600.00cm * 350.00cm
• Package Gross Weight: 13000.000kg

Product Description

 

Retech PET HDPE Plastic Bottle Flakes Recycling Washing Line /Bottle Crushiing & Washing Machine / Recycling Line

 

Product Description

PET washing line/PET bottle washing line/PET flake washing line (including crushing, washing, drying)

Retech Plastic PET bottle washing recycling line is used to recycle post-consumer PET bottles, water bottles, cola bottles, PET sheet and PET packing containers.
The key point of PET recycling system is the rate of removing the impurities.The higher purity PET flakes will improve the end product and lower the manufacturing cost of next processing.We could design different PET recycling solutions basis on the requirement of standards on final flakes.

 

Application for PET washing line: 

This recycling line is composed of garbage separation (automatic & manual), bottle & flake crushing, cold & hot washing & cleaning, flake dewatering & drying, dust & label removal, packing, etc. 




Condition of final PET flake for PET washing line:

Moisture: Not more than 1.0%
PVC Content: Not more than 200ppm
Metal Content: Not more than 20ppm
Label, ring and caps Content (i. e. PE, PP): Not more than 240ppm
Total amount: Not more than 560ppm


Basically the standard process for PET bottle recycling line design as below: 

De-baling(bale opener)------ Label Scrapping(lable remover)-------- Persorting------Bottle Pre-washing ------ Manual Sorting and Metal Detecting-----Wet Grinding(crusher)-------Gravity Separation(floating washer)-------Chemical Washing for PET Flakes(Hot washer)-------High speed friction washer ------- Floating washing tank ------- Rinsing(clean water spraying)--------Drying--------Packing/storage hopper

 

Main Fetures

FEATURES

We have several different standards of PET bottle crushing washing machine line according to different production capacity and cleaning requirements. The PET bottle crushing washing recycling machine line has a capacity of 300-5000kg/h.
 

Highlights:

1.Solutions for diversification of input PET bottle bales.
2.Automatic de-baling technology,reduces labor,a strong bale breaking ability for high-density PET bottle bales.
3.Patent technology for PVC label removal.
4.Patented Pre-washing and hot washing process to ensure the cleanliness of rPET flakes.
5.Integrated technology and capability for automatic sorting machine and PET bottle recycling line.
6.The hot washing process reduces impurities content to achieve food-grade index.
7.Stable and reliable quality of rPET flakes,online inspection to ensure the stability of rPET flakes.
8.Completed online water recycling treatment system for pre-washing,hot-washing and rinsing.
9.Low operation breakdown,production management guidance service for customer

 
 

Detailed Photos

Belt conveyor 
Function: to transport unstrapped bale into Opener, which is strong enough for heavy bales 

Bale opener
Function:to make the bottle bale separated

 

Mechanical label separator
Function: to remove the labels from the bottles, rate> 98 %( whole bottle), >95% (pressed bottle)

 

Manual sorting
Function:separating the color bottle, other material bottle, strong label bottles by people manual

 

Metal detector
Function:checking out all kinds of metals

 

Crusher
Function:crush the bottles to be flakes

Screw conveyor
Function:transporting the PET flakes to be next step

High speed friction washer
Function:remove out the strong dirties attached on the surface of the bottle flaked by friction of flakes hitting to the screen and each other

Floating washer
Function: immersing and rinsing the PET flakes and separating out the PET caps automatically

Hot washer
Function:wash out the strong dirties, dissolving the oil, glue on the surface of the bottle flakes

Dewatering machine
Function:removing water by powerful centrifugal to ensure the flakes moisture ≤1%

Label separator by air
Function:to remove the residual label tiny flakes and fines of material

Electric elements
Function:electric unit to controlling the whole line running and stop

Product Parameters

 

Model	RT500	RT1000	RT2000
Product capacity	500kg /h	1000kg /h	2000kg /h
Workshop(L*W*H)	42m *5m*5m	85m *5m*5m	110m *6m*6m
Needed worker	3-4persons	4-5persons	5-6persons
Water supply (recycle use)	3-4ton/h	4-5ton/h	6-8ton/h
Installed power(KW)	180-210	210-260	400-460
Final product quality	Moisture: max 1% Particle size: 3-12mm or customized Total impurity content:≤150PPM PH:7.5±0.5

 

our advantages:
1. Recycled material: Total impurity content ≤320PPM, Moisture content≤2%. 
2. Production Capacity: 300-3500Kg/h
3. Plan design according to Customers' requirements.
4. Simple design, user-friendly operation.
5. Lower investment cost for a high quality and durable machine.
6. Low energy consumption, High output capacity.
7. Usual delivery time: 60 days.
8. Engineers are available to do commissioning work abroad.   
 

Packaging & Shipping

 

Company Profile

 

 

Exhibitions

FAQ

 

1.What is the function of the PET bottle washing recycling plant?
The PET bottle washing recycling plant is mainly used to process PET beverage bottles. The line includes two functions, one function is to separate the PE caps and PVC or PP caps out to get pure PET flakes finally. The other one function is to wash the PET flakes clean, at end to get clean flakes. 

2. What are main parts of the PET bottle washing recycling plant?
The PET bottle washing recycling plant is mainly consists of:
Belt conveyer--- bale opener--- belt conveyer-pre-washer--- belt conveyer--- mechanical label separator--- manual sorting--- metal detector--- belt conveyer--- crusher--- screw conveyer--- floating washer--- screw conveyer--- hot washer--- screw conveyer--- high speed friction washer--- screw conveyer--- floating washer--- screw conveyer--- vertical dewatering machine--- drying system--- zigzag label separator--- storage silo--- operating panel
The up structure of the flowing chart is just a standard we recommend, it can be adjusted due to the customers' material situation and requirements. 

3. What capacity of the PET bottle washing recycling plant?
300-3000kg/h for single washing line

4. What power of the PET bottle washing recycling plant?
150kw~350kw 

5. How much water does it need of the PET bottle washing recycling plant?
3~8T per hour 

6. How large space does it need for a PET bottle washing recycling plant?
100~400 square meters 

7. Do you offered training of the PET bottle washing recycling plant?
Yes, we can training your worker. 

8. Can you send engineers to our factory to help us install the PET bottle washing recycling plant?
Surely it is no problem. 

9. Do you offer all the documents for the PET bottle washing recycling plant? Such as the manual operating.
Yes, we will offer you the complete documents for the PET bottle washing recycling plant. 

10. What is the situation of the final products from the PET bottle washing recycling plant? 
The PET flakes from the PET bottle washing recycling plant moisture level lower than 1%, the PVC level lower than 200PPM, the dirties level lower than 300PPM.

11. What certifications do you have for the PET bottle washing recycling plant?
We have CE and ISO9001 certification for the entire PET bottle washing recycling plant. 

12. What is material of the PET bottle washing recycling plant?
The parts contacted with water are made of stainless steel SUS 304 for the entire PET bottle washing recycling plant.

13. Does it easier and costly to maintenance for the PET bottle washing recycling plant. 
It is easier and not costly. We will train your workers and offer the manual operating.  

14. What about the electrics of the PET bottle washing recycling plant?
Our standard electric parts are famous brand, such as Siemens Contactor, Fuji inverter… and also they are customized for the PET bottle washing recycling plant.