Plastic Recycling Line PP PE Film and Bags Crushing Washing Drying Line

• Customization: Available
• After-sales Service: Video Technical Support, Free Spare Parts, Field I
• Warranty: 1 Year
• Model NO.: RM300/500/1000/1500/2000/2500/3000
• Material Processed: Film and Bags
• Plastic Type: PP PE LDPE HDPE MDPE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Customized
• Certification: ISO9001:2008, CE
• Raw Material: Waste LDPE/LLDPE/HDPE Film, PP Raffia Bags, etc
• Final Moisture: Less Than 5%
• Condition: New
• Machinery Test Report: Provided
• Final Product: Clean LDPE/LLDPE/HDPE/PP/BOPP Flakes
• Final Flake Size: 60-80mm or Customized
• Voltage: 380V, 50Hz, Three Phase(Optinal)
• Power Supply: 300kw/Hr
• Place of Origin: Jiangsu, China
• Water Consumption: 4-10 Ton/H
• Machine Type: PP PE Washing Line
• Core Components: PLC, Engine, Bearing, Gearbox, Motor, etc
• Transport Package: Stretch Film or Wooden Box
• Specification: 35000mm*5000mm*4200mm
• Trademark: Retech machinery
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100pieces/Year
• Package Size: 4000.00cm * 400.00cm * 420.00cm
• Package Gross Weight: 26000.000kg

Product Description

Plastic Recycling Line PP PE Film And Bags Crushing Washing Drying Line 

Retech with years of technology modification and process experience precipitation, RETECH has a variety of different solutions for recycling PE scraps (LDPE/LLDPE film,PE bags). With advanced modular design, RETECH can freely combine each standard module to provide to customers specialized solutions.

Product Overview

Plastic Recycling Line PP PE Film and Bags Crushing Washing Drying Line is widely used to washing recycling the used PP/PE plastic soft plastic. Such like shopping bags, packing films, garbage bags, woven bags, non-woven bags and films. This recycling machine can crushing washing and drying the dirty soft plastic into clean film flakes.
After plastic film/bag flakes cleaned, you can make them into pellets/granules with next process, which called plastic pelletizing machine.
This production line is high automatic operating and low consumption, can save labor, save power and save water, easy to maintenance.
With advanced design, concepts and technologies to suit different status of waste plastic bags/films. This PP PE plastic recycling machine could layout as "L", "S" or "U" shape according different workshop.

There are several components of Plastic Film Washing Line:
A crusher machine is designed for film or bag to product standard particle sizes that are easy to wash clean, dry.
A friction washer is used to remove dirty and sand by centrifugal force.
A Film squeezing machine is an ideal option to squeeze and dry the washed clean film. The final film humidity will be less than 5% after processing by our LDPE LLDPE film washing line, dry film could send to our film compactor pelletizing machine to make granules directly. We could supply the LDPE LLDPE film washing linr 300kg/h -1500kg/h.

Application Areas:
Industrial Film Printing Packaging Plastic Film Recycling Crushing Washing Line of Retech is capable of processing a wide range of hard and soft plastic waste, for example, agricultural films, greenhouse films, package films,PE waste film,PP waste film,PVC waste film,industrial film,printed film and etc.

Quality Assurance:
Final film moisture between 3%-5%. Dry and clean.
Adopt world famous brand parts like Siemens motor Fuji Inverter, Famous Brand bearing ,SUS304 stainless steel, SKD-11 blades etc.

Product flowchart

The LDPE PP PE HDPE Film Washing Recycling Machine Processing:
1.Belt Conveyor 2.Wet Crusher 3.Screw Conveyor 4.Floating Washing Tank 5.Screw Conveyor 6.High Speed Friction Washer 7.Screw Conveyor 8.Dewatering Machine 9. 1^st Drying System  10.Transition Silo 11. 2^nd Drying System  12.Storager Silo 13.Electric Cabinet

Product Specification

 

Model	Capacity	Installed Power	Hot Washing	Water Supply	Area Required(L*W*H)
RT-300	300 kg/hr	200 kw	Optional	6-8 m3/hr	40*4*5 m
RT-500	500 kg/hr	350 kw	Optional	8-10 m3/hr	40*4*5 m
RT-1000	1000 kg/hr	600 kw	Optional	15-20 m3/hr	55*6*6 m

Detailed Photos

1.Crusher

(1)20-40% additional output, 15% additional power saving.
(2)Blades are externally adjustable, material DC53 with cryogenic treatment, a longer service life.
(3)Special blade arrangement for PE PP film/bag.
(4)Anti-wear machine housing, replaceable wear plates. Installed between wall and spindle, prevents the friction of the spindle after a ling period of operation, which leads to the increase of sealing clearance and leakage.
(5)Heavy-duty bearings, oversized external bearing housings.
(6)More convenient housing opening way. Electrical screw control screw control or Hydraulic control.
(7)User-friendly design to change screen.
 

2.Floating Washing Tank

(1)Washing tank rollers are designed for high pressure underwater washing, maximum removal of residual impurities can separate materials with different specific gravity, heavy materials with a specific gravity greater than water sink to the bottom of the tank, then discharged through the bottom screw raw materials with a lower specific gravity than water float on the surface and proceed to the next step.
(2)Claw type design discharge roller
(3)Ensure uniform discharge
(4)Effectively control the water content
 

3.High speed friction washer

(1)Special blade arrangement, uniform dicharge, sufficient friction cleaning,high water utilization rate, effective removal of paper labels, and other impurities.
(2)Frame structure body, smaller vibration.
(3)Adopt high-speed heavy-duty bearings,stainless steel spindles,and blades,dynamically balanced.
 

4.De-watering Machine

(1)The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discahrging, no blocking.
(2)Adopt high-speed heavy-duty bearing, stainless steel spindles, and blades, dynamically balanced.
(3)Automatic screen cleaning device which is driven by air pressure, labor-saving.
(4)Adopt a container for collecting waster water &residue at the bottom.
 

5.Silo

(1) Easy to collect the final output material, can be customized to your use requirements, with hooks to hang the jumbo bag or other collection containers.
(2)Hydraulic cylinder design make full use of jumbo bag loading space.
(3)Each hook can bearing 500kg.
(4)Stainless steel inner to protect the final products quality.
 

6.Electrical Cabinet

(1)International brand Low voltage components 
(2)Double circuit safety relay
(3)Intelligent and modular PLC controlling system
 

Machine Dtailed Pictures:
Machine Processing Flow:

No.	Process	Machine	Description
1	Send the film and bags to the wet crusher machine	Conveyor with Metal Detector(Optional)	It separates impurities such as metals in the films and bags,Send the materials to the wet crusher machine
2	Cuts the films and bags into small pieces  size	Wet Crusher Machine	A wet crusher cuts the PP / PE film into small pieces approximately 10-20mm in size and moving onto the next piece of equipment.
3	Send the films and bags to the Floating Washing machine	Screw Feeder	Put the films and bags into the Hot washer to clean
4	The first time Floating wash the bags and films	Floating Washing Tank	As the PP / PE films enters the friction washer, the plastic film rubs against each other at high speeds getting rid of hard to remove contamination.
5	Feeding bags and film scraps to friction washer	Screw Feeder	Put the films and bags into the High-speed Friction Washer to clean
6	Separate the contamination from film and bags	High Speed Friction Washing Machine	After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect.
7	The second time Floating wash the bags and films	Floating Washing Tank	It used in cleaning film and bags,make the film cleaner.
8	Dry the film and bags	Horizontal Dewatering Machine	The dewatering machine uses centrifugal force to spin water moisture off the films and bags.
9	Hot air to dry the films and bags	Pipeline Dryer	Using the hot air to take the humidity away from the clean material.
10	Storage dry pieces of films and bags	Storage silo	A storage tank for the clean, dry pieces of PP  PE films and bags.
11	Make film and bags into granules(Optional)	Pelletizer / Extruder	We offers both single-screw extruders and twin-screw extruders. Based on your requirements, we offer both one-stage and double-stage pelletizing setups where granules can be formed using a granulator or water-ring cutting.

Company Profile

Loading container

Sales Service

Service:
1.Pre-sale: we give our client the detailed technician offer, sign the sales contract etc.
2.In-sales: we supply the details layout, installation instruction, and technician support for the clients.
3.After sales: we arrange engineer to install the machine and train the workers for our client.
4.We have 24 hours service line to solve the after sales problem.
5.We have free spare parts with the machine.
6.We supply long term spare parts for every customer.
7.We always update the new technology to every customer.

In order to match your requirement and provide you a proper quotation, please advise:
1.What material do you want to recycling? PE film/PP bag? HDPE/PP bottle? PET bottles? or other plastic?
2.What capacity(kg/h) do you want?
3.What is the final size(mm) of flakes you want?
4.Other special requirements about the PE film PP bags plastic recycling machine?