High Quality Waste Plastic Dirty and Oily Pet Bottle Recycling Crushing Washing Line

• Customization: Available
• After-sales Service: Video Technical Support, Free Spare Parts, Field I
• Warranty: 1 Year
• Model NO.: RM300/500/1000/1500/2000/2500/3000
• Material Processed: Plastic Bottle
• Plastic Type: PET
• Screw: Single-Screw
• Automation: Automation
• Computerized: Customized
• Certification: ISO9001:2008, CE
• Voltage: 380V, 50Hz, 3p (Can Be Customized)
• Moisture: <1%
• Flakes Size: 12-14 mm
• PVC Content: Less Than 150 Ppm
• Capacity: 300-3500kg/Hr
• Automatic Grade: Semi-Automatic
• Raw Material: Pet Bottle Waste
• Marketing Type: New Product 2021
• Final Product: Clean Pet Bottle Flakes
• Key Words: Pet Bottle Washing Line
• Place of Origion: Jiangsu, China
• Transport Package: Stretch Film Packing
• Specification: 35000mm*5000mm*4200mm
• Trademark: Retech machinery
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100pieces/Year
• Package Size: 6000.00cm * 600.00cm * 500.00cm
• Package Gross Weight: 30000.000kg

Product Description

High Quality Waste Plastic Dirty And Oily PET Bottle Recycling Crushing Washing Line 

Product Overview

Description Of PET bottle washing machine:
PET recycling machine is mainly used to recycling the waste PET bottles,water bottles,cola bottles,PET sheet and pet packing containers. The PET recycle line can easily remove the lables,caps,rings,glue,dirties,and other impurities,finally you will get ideal PET flakes. All your requirements of the PET bottle washing machine will be customized. Our PET washing line is high automatic operating and save labor cost and low after maintenance. With advanced international industry concepts and technologies to meet waste plastic recycling at home or abroad. The whole line is fully automatic and it has characteristics of high efficiency, low noise and easy operation. The humidity of final output could be within 2%. It adopts hot water washing to get good quality. Various output capacities can be chosen:500kg/h,1000kg/h, 1500kg/h, 2000kg/h, 3000kg/h,5000kg/h. The waste dirty material go through de-labelling, crushing,washing,drying, and collecting process will turn to be clean flakes for reuse. This PET bottle plastic recycling machine process includes: Bale breaker--Elevated bel conveyor--Trommel--Belt conveyor-Mechanical label remover(with water)--Belt conveyor--metal detector--Manual sorting table--belt conveyor-crusher/granulator--screw feeder--hot washer--screw feeder--horizontal friction washer--floating tanks--screw feeder-dewatering machine--hot air pipeline drying system--loosened labels separator-Silo.

Our Machine:

Following requirements are needed in installation of a complete plastic recycling system
-How much capacity needed of this line?
-Defining the amount of spoilage or contamination in the recycled material.
-Definning the final usage of the finished product.
Based on these specifications we would design and manufacture a complete modular system for the application.

Product Parameters

Capacity	500kg/h	1000 kg/h	2000 kg/h
Workshop(M*M*M)	42 (L)×10(W)×6(H)	55(L)×15(W)×6(H)	70(L)×18(W)×6(H)
Ancillary staff	4-6Persons	6-8 Persons	8-12 Persons
Installation power	160KW	300KW	450KW
Water Consumption:	6-8Ton/h	8-10Ton/h	10-15 Ton/h

Detailed Photos

Label remover by wind
 

1. Service life:

Blade and Barrel wall are made of 10mm thick material, which prolongs the life of label remover for 3-4years(most of the market is between 4-6mm)
 

2. Less rate:

Without affecting the remove-label rate and make sure output unchanged, our company reduce the speed of rotary blades, so as to minimize the breakage rate of bottle nozzle, more efficient & reduce wastage.
 

3. Humanity design:

Easy opening the machine and changing the blades.
Separation rate:≥99.5%
 

Crusher with water

Prewashing the PET bottle simply. Mainly it crushed the whole PET bottle into flakes, its size is about 12mm. Also you can customized.

Floating washer with scew conveyor

Sewage doscharge valves at the bottom for regular cleaning.
Water tank rhickness 4mm.
Inclined lifting screw design,blade thickness 5mm.
The parts which contact with the wet PET flakes is in made of SUS304
 

Hot washer
 

1. Both electrical heating and steam heating for option.

2. Caustic soda concentration: about 1-2%

3. Full Stirring paddles with motor power:4-7.5kw

4.With Special paddles inside to stir the flakes with water,flakes will remain in hot washer for at least 12 mins, to ensure entirely washed.

5.PH value automatic detect & control system.

6.Temperature controller

7.Hot water can be reused through our special design, Enegy saving 15%-20%

8.Bottle caps separating & collecting design.

Dewatering machine
 

1. The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discharging, no blocking.

2. Adopt high-speed heavy-duty bearings, staineless steel spindles and baldes, dynamically balanced.

3. Automatic screen cleaning device which is driven by air pressure, labor saving.

4. Adopt container for collecting waste water & residue at the bottom.

5. Rotation speed:2000rpm. Dewatering rate:98.5%

"Zig-zag" label separator

Separation ensures label separation rate>99.5%, powder <1%, Unique "Zig zag" Structure design with dust filter.
Specially designed suction fan power controlling system.
Material outlet is equipped with magnetic rack (as an option) to remove tiny magnetic metal.
 

 

Material Processed

Description of final product:
Item.	Description	Result
1	Grade:	Recycled flakes, hot washed by steam 80-90 degree
2	Color:	100% clear, white, Blue/Green
3	Water content:	≤1.5%
4	Stacking density:	0.25-0.35g/m^3
5	Flakes Size:	6-14mm(the size can be designed according to customer request) 8-12mm≥90% ≥12mm:≤2% Fine granule:≤3% Powder: ≤5%
6	Transparency:	90%
7	PVC content	<20ppm
8	Impurities:	<100ppm

Our Advantages

1. The final products are clean and clear flakes or film scrap; they can be used for down stream production. When process PET bottle, final flakes humidity below 1%, impurities less than 100ppm, PVC content 20ppm. The whole line's capacity is between 300kg/h-3000kg/hour.

2. The parts which are contacts with water or raw material is made of SUS304 stainless steel, thickness more than 3mm, to ensure long service time.

3. World famous Electronic & Mechanical components, such as NSK bearings, Siemens contactor, Omron temperature controller,ABB inverter, Siemens PLC controller.

4. The whole production line with CE safety certification, and ISO9001 certificate.

Company Profile

Loading container

Our Service

THE AFTER-SALE SERVICE OF RETECH MACHINE!

1. After finish the production, we will report the production line, take photos, videos and send them to customers via mail or instant tools.
2. After the commissioning, we will package the equipment by standard export package for shipment.
3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.