New Advantage Ration Feeder Plastic PP PE LDPE HDPE Film Flakes Strand Granulator

Product Description

New Advantage Ration Feeder Plastic PP PE LDPE HDPE Film Flakes Strand Granulator 

Our machine

The plastic recycling industry continues to evolve with advanced machinery designed to improve efficiency, reduce waste, and enhance the quality of recycled materials. One such innovation is the "New Advantage Ration Feeder Plastic PP PE LDPE HDPE Film Flakes Strand Granulator". This cutting-edge granulator is engineered to process various types of plastic waste, including polypropylene (PP), polyethylene (PE), low-density polyethylene (LDPE), and high-density polyethylene (HDPE) films, flakes, and strands into high-quality granules.

Key Features and Benefits 

1. Advanced Ration Feeder System 
The granulator is equipped with a "precision ration feeder", ensuring a consistent and controlled feed rate. This feature minimizes material jamming, optimizes processing speed, and enhances overall efficiency. 

2. Versatile Material Compatibility 
- PP (Polypropylene): Ideal for rigid packaging, automotive parts, and textiles. 
- PE (Polyethylene): Used in plastic bags, bottles, and containers. 
- LDPE (Low-Density Polyethylene): Common in films, squeezable bottles, and coatings. 
- HDPE (High-Density Polyethylene): Found in heavy-duty containers, pipes, and toys. 

The granulator efficiently processes "film flakes, strands, and other plastic waste", making it suitable for various recycling applications. 

3. High-Quality Granule Output 
With a "high-performance cutting system", the machine produces uniform granules with minimal dust and fines. This ensures better melt flow and improved quality for downstream manufacturing processes. 

4. Energy-Efficient Operation 
Designed with "low power consumption" and "high throughput", this granulator reduces operational costs while maintaining high productivity. 

5. Durable and Low-Maintenance Construction 
- Robust steel frame for long-lasting durability. 
- Easy-to-clean design with accessible blades and screens. 
- Minimal downtime due to wear-resistant components. 

Applications: 

The "New Advantage Ration Feeder Granulator" is widely used in: 
- Plastic recycling plants 
- Waste management facilities 
- Manufacturing units producing recycled plastic products 
- Post-industrial and post-consumer plastic processing 

Material Processed

Product Parameters

AType		RM80	RM100	RM120	RM140	RM160	RM180
Capacity(kg/h)		150-250	300-420	400-600	600-750	800-950	1000-1200
Energy consumption(kWh/kg)		0.2-0.33	0.2-0.33	0.2-0.33	0.2-0.33	0.2-0.33	0.2-0.33
Length(mm)		10,300	10,300	11,400	11,400	14,800	14,800
Width(mm)		6,200	6,200	6,450	6,450	6,850	6,850
Height(mm)		3,500	3,750	3,980	4,250	4,460	4,850
Compactor	Volume(L)	300	500	800	1000	1200	1400
	Motor Power(kw)	37-45	55-75	75-90	90-132	132-160	160-185
Extruder	Screw Diameter(mm)	φ80	φ100	φ120	φ140	φ160	φ180
	L/D	30-40	30-40	30-40	30-40	30-40	30-40
	Motor power(kw)	55-75	90-110	132-160	160-200	250-315	315-355
Filter (options)	Two position piston type	○	○	○	○	○	○
	Back flush piston type	○	○	○	○	○	○
	Automatic selfcleaning type	○	○	○	○	○	○
2nd Extruder (optional)	Screw Diameter(mm)	φ100	φ120	φ150	φ150	φ180	φ200
	L/D	10-18	10-18	10-18	10-18	10-18	10-18
	Motor power(kw)	37-45	45-55	55-75	75-90	90-110	110-160
Downstream(options)	Strand pelletizer	○	○	○	○	○	○
	Automatic strand pelletizer	○	○	○	○	○	○
	Underwater pelletizer	○	○	○	○	○	○

Our Machine

Detailed Photos

Main extruder of PE strand cutting granulator

High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one. Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively, make sure high quality output pellets. High efficiency infrared heater can heat rapidly with continuous thermal insulation, more than 30% energy consumption can be saved than normal heater. Diversified L/D ratio optional for different application. Multi-vacuum degassing system and double stage extrusion system help you solve the problem of recycling heavy contaminated polymer.
 

Hydraulic exchanger of PP granulator

A regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. the requirements on the filter echnology depend heavily on the quality of the input material as well as the planned use of granules.

 

Water flume of PE strand cutting granulator

Noodling cutting syatem is suitable to the plastic with MFI degree less than 7, such as LDPE film, PP woven bags, PP jumbo bags, etc. The uniformity, gloss and properties of final pellets can be ensured, round and long shape with diameter of 3-5mm.
 

Cutter

Cutting the noodling type into small pellets. 

Vibrator 

Choosing the proper sizes' pellets.

Storage hopper of PP PE strand granulator

Collecting the pellets, then put into the proper packages.

Electric panel of PP PE strand granulator

Controlling the all machines working and stopping.Which has safty system to protect the machines. 

 

Our Advantages

1.Parts which contact material use SUS304 stainless steel, thickness more than 3mm, ensure long service lift time and no second pollution to flakes.
2.World famous brand components applied on the production line- NSK bearing, Siemens contactor, Omron temperature, FUJI inverter, Siemens PLC control etc.
3. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
4.The whole production equipment is researched, design and manufactured by our company with CE certification, ISO9001 certification; it can be designed based on the dirty flakes, and make sure of  the quality of the final products.

Company Profile

After Sales Service

Service Before Sale
1. 24 hours online. Your inquiry will be quick reply by email.
Also can go through all questions with you by any online chatting tools (Wechat, Whatsapp, Skype, Viber, QQ, TradeManager )
2. Professionally and patiently introduction, details pictures and working video to show machine
Service On Sale
1. Test every machine and inspect the machine seriously.
2. Send the machine picture which you order, then packing it with standard export wooden box after you confirm the machine is ok.
3. Delivery: If ship by sea .after delivery to seaport. Will tell you the shipping time and arrival time. Finally, send all original documents to you by Express For Free. If delivery it by Express to your door (DHL, TNT, Fedex, etc) or by air to your airport, Or logistic to the warehouse which you request. We will tell you the tracking number after delivery.
Service After Sale
1. Free insurance for goods
2. 24 hours online to solve any problem. Supply you English manual book and technical support, maintain and install video to help you solve the problem, or dispatch worker to your factory.