Film Pelletizing Line PP PE LDPE HDPE Bags Compacting Granulator

• Customization: Available
• After-sales Service: Video Technical Support, Free Spare Parts, Field I
• Warranty: 1 Year
• Model NO.: RSJ45/50/65/70/80/90/100/120/130/150/160/180/200
• Plastic Type: PP PE LDPE HDPE MDPE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Pelletizing Method: Water Ring Cutting
• Control: PLC Control Available
• Degassing Vent: Optional Vacuum Degassing System
• Raw Material: Stainless Steel or Cast Iron
• Gearbox: Hard Teeth Zlyj-Type Gear Box Branded
• After Warranty Service: Video Technical Support, Online Support, etc
• Warranty Year: 1 Year
• Voltage: Optional
• Type: Granulating Production Line
• Screw L/D Ratio: 33:1
• Core Components: PLC, Engine, Bearing, Gearbox, Motor
• Video Outgoing-Inspection: Provided
• Condition: New
• Screw Speed (Rpm): 1-120rpm
• Plastic Processed: HDPE, HDPE/PP, PE/PP, LLDPE, PP, LDPE
• Transport Package: Plastic Stretch Film
• Specification: 20000mm*4000mm*4000mm
• Trademark: Retech machinery
• Origin: China
• HS Code: 8477201000
• Production Capacity: 100pieces/Year
• Package Size: 1600.00cm * 400.00cm * 420.00cm
• Package Gross Weight: 18000.000kg

Product Description

Film Pelletizing Line PP PE LDPE HDPE Bags Compacting Granulator 
 

Process flow of plastic film granulating machine:
Feeding conveyor belt →metal detector(optional) → compactor force feeder→single screw extruder(first stage) →Vacuum degassing system→hydraulic screen changer→Degassing Die Head→ Single screw extruder(second stage)→Hydraulic screen changer→Die face cutting→Water cooling tank→dewatering machine→Vibration screen→ Air feeding system→silo

Product Overview

Plastic pelletizing granulator machine is used to recycle various kinds of plastic products and make plastic into granules to recover the plastic and suit for making products again.We're very professional manufacturer of plastic recycling machinery, and We have been working in this industry for over than 15 years, We have developed many different kinds of plastic granulators for different material, such like PP PE PVC PET PC ABS EPE EPS, Printed and non-printed PE, PP film, multi-layered film, shrink film, stretch film, PE and EPE foam, Thermoformed PS, PP,  Soft irrigation pipe, Pre-shredded regrind, Washed and dried film flakes from washing line,Hard Plastic Regrind, Washed Material, Granules, HDPE-milk-bottles etc. And adopt different feeding ways for rigid flakes and for soft fluffy scraps. Output capacity will be from 100kg/H up to 1000kg/H.

Material Processed:

Product Parameters

Model			RM85	RM100	RM130	RM160	RM180
Output		PP	120kg/h	250kg/h	400kg/h	600kg/h	800kg/h
		HDPE	150kg/h	300kg/h	500kg/h	700kg/h	1000kg/h
		LDPE	180kg/h	400kg/h	600kg/h	800kg/h	1200kg/h
Machine Weight			6000KG	8000KG	11000KG	15000KG	19000KG
Total Power			180KW	250KW	350KW	480KW	600KW
Compactor/agglomerator	compactor diameter		Φ800mm	Φ1000mm	Φ1200mm	Φ1300mm	Φ1500mm
	Blade(rotary/stable)		6/5pcs	9/12pcs	9/12pcs	9/12pcs	12/15pcs
	Motor		37KW	55KW	90KW	110KW	160KW
Extruder	Type	Degassing is designed by vacuum pump system
	Screw diameter		Φ85mm	Φ100mm	Φ130mm	Φ160mm	Φ180mm
	L/D		33~1	33~1	33~1	30~1	30~1
	Screw rotary speed(RPM)		0-120	0-120	0-120	0-120	0-120
	Barrel heating power		24kw	36kw	54kw	75kw	120kw
	Temperature control zone		0.3kw*4	0.3kw*5	0.5kw*5	0.5kw*5	0.5kw*6
	Motor power		55kw	90kw	132kw	185kw	250kw
Screen changer	Type	Two position plate hydraulic screen changer(no stop machine to change net)
	Heating		7kw	10kw	16kw	20kw	30kw
	Temperature control zone		16	18	20	22	24
	Oil pump		1.5kw	2.2kw	3kw	3kw	3kw
Die face cutting system	Die mode		Die face system
	Cutting motor power		1.5kw	1.5kw	2.2kw	3kw	3kw
	water pump		2.2kw	3kw	4kw	4kw	4kw
Power of dewatering machine			2.2kw	3kw	4kw	5.5kw	7.5kw

Detailed Photos

1.Belt Conveyor

As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding.
 

2.Extruder

A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content

3.Filter

(1)Plate type, pistion type and automatic self-cleaning type filter, Different choice according to impurity contents in material and client's habit.
(2)Plate type filter is cost-effective and easy to operate which mainly used for regular thermoplastic as usual filtration solution.
 

4.Vibration dewatering machine

1.Die-face water ring pelletizing system set as the standard granulating method to get uniform size plastic pellets. 
2.The pellets would be cooled by water and dried by centrifugal dryer and finally conveyed into storage silo. 
 

5.Silo

(1)The function of the blower is to transport particles to the silo through stainless steel pipes.
(2)Pipes and silos are wrapped
with black sound insulation cotton, which reduces the volume from 82dB to 68dB.
(3)New design makes it easier to operate.
 

Product flowchart

Our Machine

Features:
1- Double stage model 
2-Compacting force feeding system
3-Adopt hard teeth ZLYJ-type gearbox branded
4-With natural degassing vent
5-Fast hydraulic screen changer board with double screen type
6-Stainless steel made water cooling tank, centrifuge dryer and silo

Equipment List:

No.	Name	Qty.
1	Belt conveyor&metal detector	1 set
2	Compactor	1 set
3	Single screw extruder(one stage or double stage)	1 set
4	Hydraulic screen changer	1 set
5	Plastic pelletizing system(water-ring system or strand pulls cutting system)	1 set
6	Dewatering machine	1 set
7	Air transmission and silo storage	1 set

For choosing proper machine and saving your time,please read these bellow guides carefully:
(1)What kind of your plastic films? And the moisture? Are the material washed or not?
(2)What capacity do you want?(kg/h)
(3)What type of pelletizer do you want? Die head(water ring) Pelletizer? Or water strand (string) pelletizing?
(4)What is the electric device you need? Siemens,omron or domestic? What's your power standard?
(5)When do you want the machine ? (Times for delivery)
(6)Other requirements about the machine you want.

Company Profile

Related Products

FAQ
Q1. Are you a factory or a trading company?
A1: We are manufacturer with more than 10 years' experience.
Q2. Are there other machine not listed in the catalog?
A2. RETECH provides all different types of plastic extrusion solutions. If you cannot find the exact machine you are looking for, please contact us, we will be happy to develop with you and become your long-term trustworthy Chinese factory!
Q3.How long is the warranty period?
A3.All of our products have one year warranty.
Q4.I'm a foreign customer,if the machine some part is broken one day,how can we get help from you?
A4.If the machine part is broken,during warranty we will sending spare parts to you without any charge and help you make it change to new by phone or whatsapp or video.If out of warranty,we will also provide you spare part but with raw material cost,and we also will help you change to new instead of broken part.We provide spare parts and technical service whole machine lifetime .

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After Sales Service

Service Before Sale
1. 24 hours online. Your inquiry will be quick reply by email.
Also can go through all questions with you by any online chatting tools (Wechat, Whatsapp, Skype, Viber, QQ, TradeManager )
2. Professionally and patiently introduction, details pictures and working video to show machine
Service On Sale
1. Test every machine and inspect the machine seriously.
2. Send the machine picture which you order, then packing it with standard export wooden box after you confirm the machine is ok.
3. Delivery: If ship by sea .after delivery to seaport. Will tell you the shipping time and arrival time. Finally, send all original documents to you by Express For Free. If delivery it by Express to your door (DHL, TNT, Fedex, etc) or by air to your airport, Or logistic to the warehouse which you request. We will tell you the tracking number after delivery.
Service After Sale
1. Free insurance for goods
2. 24 hours online to solve any problem. Supply you English manual book and technical support, maintain and install video to help you solve the problem, or dispatch worker to your factory.