Retech HDPE PET Bottle Flakes Washing Line Recycling Line Compactor Crusher Pelletizing Machine
Product Description
PET washing line/PET bottle washing line/PET flake washing line (including crushing, washing, drying)
Retech Plastic PET bottle washing recycling line is used to recycle post-consumer PET bottles, water bottles, cola bottles, PET sheet and PET packing containers.
The key point of PET recycling system is the rate of removing the impurities.The higher purity PET flakes will improve the end product and lower the manufacturing cost of next processing.We could design different PET recycling solutions basis on the requirement of standards on final flakes.
Application for PET washing line:
This recycling line is composed of garbage separation (automatic & manual), bottle & flake crushing, cold & hot washing & cleaning, flake dewatering & drying, dust & label removal, packing, etc.
Basically the standard process for PET bottle recycling line design as below:
De-baling(bale opener)------ Label Scrapping(lable remover)-------- Persorting------Bottle Pre-washing ------ Manual Sorting and Metal Detecting-----Wet Grinding(crusher)-------Gravity Separation(floating washer)-------Chemical Washing for PET Flakes(Hot washer)-------High speed friction washer ------- Floating washing tank ------- Rinsing(clean water spraying)--------Drying--------Packing/storage hopper
Condition of final PET flake for PET washing line:
Moisture: Not more than 1.0%
PVC Content: Not more than 200ppm
Metal Content: Not more than 20ppm
Label, ring and caps Content (i. e. PE, PP): Not more than 240ppm
Total amount: Not more than 560ppm
Main Fetures
Features for PET washing line:
1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 150-2000kg/hr
2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 or 316 stainless steel; Ensure no second pollution to flakes.
4. Ideal impurity removal effect. Here is from our customer's feedback.
Nowadays, our PET washing line have been exported to many countries & regions, e. G. Latin-America, Mideast, Russia & MID-Asia, Africa, etc.
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Detailed Photos
Belt conveyor
Function: to transport unstrapped bale into Opener, which is strong enough for heavy bales
Bale opener
Function:to make the bottle bale separated
Mechanical label separator
Function: to remove the labels from the bottles, rate> 98 %( whole bottle), >95% (pressed bottle)
Manual sorting
Function:separating the color bottle, other material bottle, strong label bottles by people manual
Metal detector
Function:checking out all kinds of metals
Crusher
Function:crush the bottles to be flakes
Screw conveyor
Function:transporting the PET flakes to be next step
High speed friction washer
Function:remove out the strong dirties attached on the surface of the bottle flaked by friction of flakes hitting to the screen and each other
Floating washer
Function: immersing and rinsing the PET flakes and separating out the PET caps automatically
Hot washer
Function:wash out the strong dirties, dissolving the oil, glue on the surface of the bottle flakes
Dewatering machine
Function:removing water by powerful centrifugal to ensure the flakes moisture ≤1%
Label separator by air
Function:to remove the residual label tiny flakes and fines of material
Electric elements
Function:electric unit to controlling the whole line running and stop
Product Parameters
Model |
RT500 |
RT1000 |
RT2000 |
Product capacity |
500kg /h |
1000kg /h |
2000kg /h |
Workshop(L*W*H) |
42m *5m*5m |
85m *5m*5m |
110m *6m*6m |
Needed worker |
3-4persons |
4-5persons |
5-6persons |
Water supply
(recycle use) |
3-4ton/h |
4-5ton/h |
6-8ton/h |
Installed power(KW) |
180-210 |
210-260 |
400-460 |
Final product quality |
Moisture: max 1%
Particle size: 3-12mm or customized
Total impurity content:≤150PPM
PH:7.5±0.5 |
Certifications
Company Profile
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Exhibitions