Discover the Small Output Model, an efficient LDPE/HDPE Bag and LLDPE Film Granulating Line with a capacity of 100kg/Hr. Perfectly designed for businesses seeking high-quality recycling solutions that are both compact and powerful, this model offers an innovative approach to recycling that ensures reliability and sustainability in every operation.
Product Description
Our ingeniously crafted Small Model LDPE HDPE Bag/LLDPE Film Granulating Line, boasting an efficient processing capacity of 100kg/hr, is meticulously engineered to handle a diverse range of materials, including PE film, LDPE film, LLDPE stretch films, PP woven bags, and PP non-woven bags. This sophisticated system excels in recycling pre-washed plastics, seamlessly integrating with our state-of-the-art washing lines. Equipped with an innovative compactor unit, it effectively agglomerates materials, significantly reducing moisture content and streamlining the feeding process into the extruder. Enhanced by a dual degassing vent system, it adeptly expels dirt and printing ink, ensuring the final flakes are impeccably clean and remarkably stable. This production line embodies a high degree of automation, promoting labor efficiency and operational excellence. With a forward-thinking design ethos and invaluable feedback from our esteemed clientele, we offer bespoke customization to cater to your unique specifications and elevate your recycling endeavors.
This user-friendly machine exemplifies simplicity and efficiency, delivering compact yet robust granulating capabilities with a notable production capacity of 100kg/h.

Detailed Photos

Product Parameters
Model |
Diameter of screw |
PE capacity |
PP capacity |
RCDJ-85 |
Φ85mm |
150-200kg/h |
100-150kg/h |
RCSJ-85/85 |
Φ85/85mm |
150-200kg/h |
100-150kg/h |
RCDJ-100 |
Φ100mm |
280-350kg/h |
250-300kg/h |
RCSJ-100/100 |
Φ100/100mm |
280-350kg/h |
250-300kg/h |
RCDJ-130 |
Φ130mm |
480-550kg/h |
400-500kg/h |
RCSJ-130/130 |
Φ130/130mm |
480-550kg/h |
400-500kg/h |
RCDJ-160 |
Φ160mm |
650-800kg/h |
600-750kg/h |
RCSJ-160/160 |
Φ160/160mm |
650-800kg/h |
600-750kg/h |
RCDJ-180 |
Φ180mm |
800-1200kg/h |
750-1000kg/h |
RCSJ-180/180 |
Φ180/180mm |
800-1200kg/h |
750-1000kg/h |
Certifications

Packaging & Shipping

Our Advantages

Features
1. Premium Feeding Mechanism: Our plastic pelletizing recycling plant is equipped with a uniquely designed force feeder, along with a side feeder and compactor. This exceptional combination ensures seamless delivery of materials into the extruder with unmatched efficiency, thereby maximizing the machine's capacity to its zenith.
2. Robust Gear Reducer: Experience smooth and silent operations with our high-torque, hard-surface gear reducer. This core component, complete with a water cooling circulation system, guarantees unparalleled steadiness and an extended lifespan for the entire line.
3. Advanced Barrel and Screw Design: The extruder boasts a superior build, crafted from special materials (38CrMoA1A & double alloy) and treated for hardness. This meticulous attention to quality ensures excellent wear resistance, promising long-lasting performance.
4. Efficient Degassing System: Our innovative venting design effectively expels moisture and waste air. This crucial feature ensures that the final plastic granules boast a flawless surface, free from water or bubbles, and are of exceptional quality.
5. Swift Hydraulic Filter: The dual-position hydraulic filter operates seamlessly and is user-friendly. The inclusion of a copper ring effectively prevents material leakage, enhancing operational reliability.
6. Versatile Cutting Options: Choose between two cutting methods-the noodle type and the water ring type-offering flexibility tailored to customer needs and preferences.
7. Custom Die Design: Each die hole is meticulously crafted to accommodate specific material characteristics, drawing from our extensive experience in machine manufacturing to ensure optimal performance.
8. Efficient Cooling Systems: Most materials are cooled using water, while materials like PVC are efficiently cooled by air. This ensures the final granules maintain a smooth surface, free from water or bubbles, and are of superior quality.
9. Innovative Cutting Mechanisms: For noodle cutting, the pineapple cutter is employed, while the die face cutter is reserved for the water ring cutting method, offering precision and adaptability.
10. Superior Packaging Solutions: The final product granules are conveyed into a silo and can be packaged either manually or via an advanced packaging scale machine, promising efficiency and convenience.
11. High-Quality Electric Components: We incorporate industry-leading electric parts from Siemens, Fuji, ABB, Mitsubishi, and TECO, all tailored to meet the specific needs and standards of our plastic pelletizing recycling plant.
Solution
No. |
Name |
Quantity |
1 |
Belt conveyor with metal detector |
1 |
2 |
Compactor |
1 |
3 |
RCSJ160/30 main extruder |
1 |
4 |
RCSJ160/12 main extruder |
1 |
5 |
Hydrualic screen exchanger |
1 |
6 |
Die face cutting system |
1 |
7 |
Water flume |
1 |
8 |
Dewatering machine |
1 |
9 |
Vibrating screen |
1 |
10 |
Blower conveying system |
1 |
11 |
Storage hopper |
1 |
12 |
Electric panel |
1 |
How to choose between a single-stage or double-stage pelletizing machine?
Common Ground:
Both the single and double-stage pelletizing machines share the remarkable feature of efficiently extruding plastics. They expertly recycle waste plastics, transforming them into valuable plastic granules.
Key Differences:
* The single-stage granulating line features a streamlined, single-stage process, whereas the double-stage granulating line is equipped with a robust two-stage extruder system.
* The single-stage granulating machine is typically used for processing plastics that are clean and dry. In contrast, the double-stage granulating machine is designed to handle dirtier and wetter plastics, with moisture levels up to 8%.
* Choose between single or double stages based on the cleanliness of your materials. Generally, the double-stage system, with its dual filtration setup, is more effective at removing impurities.
* Ultimately, we offer customization of your machines to adapt to various specific needs and situations.