Waste Plastic PVC EPE BOPP PP EPS ABS PE Pet Film Washing Recycling Line
Product Description
Overview
The PET Plastic Recycling Cleaning Line is a state-of-the-art system designed to efficiently process and clean post-consumer PET (Polyethylene Terephthalate) plastic waste. This comprehensive line integrates multiple stages of cutting-edge machinery to transform dirty PET bottles, containers, and packaging into high-quality, clean PET flakes ready for reuse in various applications, including the production of new PET bottles, polyester fibers, and packaging materials.
Key Features
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High Efficiency and Capacity
- Designed to handle large volumes of PET plastic waste with high throughput, ensuring optimal productivity.
- Capable of processing up to several tons of PET material per hour, making it suitable for both medium and large-scale recycling facilities.
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Automated Process
- Fully automated operation with advanced PLC (Programmable Logic Controller) systems for precise control and monitoring.
- Minimal manual intervention required, reducing labor costs and enhancing safety.
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Robust Construction
- Constructed from high-quality stainless steel and other durable materials to withstand continuous operation and harsh recycling environments.
- Corrosion-resistant components ensure long-lasting performance and low maintenance needs.
Main Components
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Belt Conveyor
- Transports PET materials through each stage of the recycling process.
- Adjustable speed to synchronize with the overall system flow.
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Shredder
- Initial size reduction of PET bottles and containers.
- Equipped with powerful blades to shred materials into manageable pieces.
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Pre-Washer
- Removes surface contaminants and labels.
- Uses a combination of water spray and mechanical agitation.
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Crusher
- Further reduces the size of shredded PET materials into smaller flakes.
- Ensures uniform flake size for efficient downstream processing.
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Hot Washer
- Cleans PET flakes using heated water and detergent to remove residual adhesives, oils, and other impurities.
- Includes a temperature control system for optimal cleaning efficiency.
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Friction Washer
- Applies mechanical friction to the flakes to dislodge any remaining contaminants.
- High-speed rotating action enhances cleaning performance.
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Rinse Tank
- Final rinsing of PET flakes to remove cleaning agents and loosened contaminants.
- Ensures the cleanliness and purity of the final product.
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Dehydrator
- Uses centrifugal force to remove excess water from cleaned PET flakes.
- Prepares flakes for drying with minimal moisture content.
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Dryer
- Air-drying system that ensures PET flakes are completely dry before packaging or further processing.
- Energy-efficient design with adjustable temperature control.
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Cyclone Separator
- Separates fine particles and dust from the clean, dry PET flakes.
- Enhances the quality and purity of the final product.
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Storage Silos
- Temporary storage of processed PET flakes.
- Designed for easy loading and unloading.
Advantages
- Environmental Impact: Reduces plastic waste in landfills and oceans by converting post-consumer PET into reusable material.
- Cost-Effective: Low operational costs due to automated processes and high efficiency.
- Quality Output: Produces high-quality, contaminant-free PET flakes suitable for a wide range of industrial applications.
- Customizable: Configurable to meet specific needs and capacities of different recycling operations.
Applications
- Recycled PET Flakes Production
- PET Bottle-to-Bottle Recycling
- Polyester Fiber Manufacturing
- Packaging Material Production
The PET Plastic Recycling Cleaning Line is an essential solution for modern recycling facilities aiming to enhance their operations, contribute to environmental sustainability, and produce high-quality recycled materials for various industries.
Detailed Photos
PET Flake Quality Reference
Moisture |
<1% |
Label |
<20ppm |
PVC |
<50ppm |
Variegated tables |
<30ppm |
Glue |
<10ppm |
PH |
Neutral |
PP/PE |
<20ppm |
Total Impurity |
<100ppm |
Metal |
<20ppm |
Flake size |
12mm,14mm,customized |
Capacity(kg/h) |
Power(kw) |
Area(m2) |
Labor |
Water(m3) |
500 |
220 |
400 |
6 |
2 |
1000 |
500 |
750 |
8 |
3 |
2000 |
700 |
1000 |
10 |
5 |
3000 |
900 |
1500 |
12 |
8 |
Certifications
Packaging & Shipping
Our Advantages