Post-Consumer Scrap LDPE/HDPE/LLDPE Film/Bags Water Ring Recycling Plant with Powerful Vacuum Degassing Station
Two-stage. One-step
Recycling Processes of Repro-RCDJ
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Product Description
1. Belt Conveyor Feeding
With belt conveyor: Feeding of scraps is easy and automatically controlled
Film-on-rolls can be fed with a nip roll feeder at the same time.
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2. Cutting and Compacting
Cutter compactor with rotary knives & direct feeding to extruder: Cuts, dries, and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
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3. Degassing
Two-zone degassing (double-vented degasification): Able to process films with larger printed area and some water content.
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4. Filtration
Screen change with dual channel system :
For non-stop operation and prevents material from leaking.
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7. Die Face Pelletizing
Automatic pelletizing speed adjustment: Produces more uniform-sized pellets without labor intervention.
Automatic blade pressure adjustment: Less machine downtime, easier to change and adjust knife.
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Our Advantages
Advantages of our Two-stage Recycling Machine
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Special Design:
Two-stage cutter compactor integrated plastic recycling machine for heavily printed film, laminated film, and post-consumer waste. This plastic pelletizing system includes two extruders, three degassing zones, and two filtration units to enhance filtration and degassing ability. This makes plastic recycling machines superior to recycle such as heavily printed PE/PP films, multilayer laminated films, humid pre-washed HDPE/PP flakes, and many other post-consumer wastes.
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Integrated Cutter Compactor:
For recyclers who process washed and fully printed post-consumer waste, POLYSTAR offers an option of adding a second extruder to the Repro-Flex model. Also having a cutter compactor built in and operating with the same working principles, the two-stage model Repro-Flex Plus has a total of three degassing zones and two filtration steps throughout the entire recycling process. This model is also ideal for processing post-industrial laminated/multi-layered waste.
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Reduces Ink and Moisture Level:
When processing post-consumer materials, the cutter-compactor reduces the ink and moisture level of the material coming from the washing lines, such as washed flakes (from film and woven bags) as well as regrind waste from milk and shampoo bottles. At the same time, it stabilizes the material being fed into the extrusion pelletizing line to ensure consistent production output and better pellets quality.
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Plastic PP PE film Recycling Machine designed for processing up to 95% printed surface material
Product Parameters
Model |
Diameter of screw |
PE capacity |
PP capacity |
RCDJ-85 |
Φ85mm |
150-200kg/h |
100-150kg/h |
RCSJ-85/100 |
Φ85/100mm |
150-200kg/h |
100-150kg/h |
RCDJ-100 |
Φ100mm |
280-350kg/h |
250-300kg/h |
RCSJ-100/120 |
Φ100/120mm |
280-350kg/h |
250-300kg/h |
RCDJ-130 |
Φ130mm |
480-550kg/h |
400-500kg/h |
RCSJ-130/150 |
Φ130/150mm |
480-550kg/h |
400-500kg/h |
RCDJ-160 |
Φ160mm |
650-800kg/h |
600-750kg/h |
RCSJ-160/180 |
Φ160/180mm |
650-800kg/h |
600-750kg/h |
RCDJ-180 |
Φ180mm |
800-1200kg/h |
750-1000kg/h |
RCSJ-180/200 |
Φ180/200mm |
800-1200kg/h |
750-1000kg/h |
Certifications
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Packaging & Shipping
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Exhibition
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FAQ
How to choose single stage or double stage plastic pelletizing machine?
Common:
The same feature between single and double stage pelletizing machine is they can all extrusion the plastics. They can all recycle the waste plastics into plastic granules.
Difference:
* Single stage granulating line is with one stage, double stages granulating line is with two stages extruders.
* Single stage granulaying machine is usually to process clean and dry plastics, double stages granulating machine is usually to process dirt and wet plastics.(Mositure less then 8%)
*You can choose single or double stages according to the material is dirty or clean. Normally, double stage with 2 filtrations system will stop more impurities.
*In all, we can customzied your machines according to different situations.
Customer Feedback