LDPE Agriculture Film/LLDPE Wrapping Packaging Film/ PP Woven Bags/ PP Jumbo Bags Compactor Pelletizer Granulator

• Customization: Available
• After-sales Service: Yes
• Warranty: 1 Year
• Model NO.: RCSJ RCDJ
• Material Processed: Film
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Cutting Way: Die Face Cutting System
• Degassing: Vacuum
• Feeder: Compactor
• Transport Package: Packed by Film
• Specification: 5-10T
• Trademark: RETECH
• Origin: China
• HS Code: 8477201000
• Production Capacity: 100kg/H-1000kg/H
• Package Size: 1600.00cm * 600.00cm * 350.00cm
• Package Gross Weight: 18000.000kg

Product Description

LDPE Agriculture Film/LLDPE Wrapping Packaging Film/ PP Woven Bags/ PP Jumbo Bags Compactor Pelletizer Granulator

Product Description

Our "RC" Series LDPE Agriculture Film/ LLDPE Wrapping Packaging Film/ PP Woven Bags/ PP Jumbo Bags Compactor Pelletizing Recycling Production Line is used to recycle PE PP HDPE LDPE LLDPE soft material, including the PE PP film, shopping bags, woven bags, stretch films, agriculture films, and the film off cut from the film production plant. The recycled pellets can be reused again to make new plastic products. Then it achieves the waste plastic to be resource again. 
The main theory of the plastic granulating recycling machinery is by heating the extruder to melting the plastic to be soft. The soft plastic material go through the filter of the plastic granulating recycling machinery, then the dirty will be separated out.

Application of Plastic Recycling Plant:

HDPE,LDPE,LLDPE,PP such as films,bags,flakes,film rollers,stretch film,shrink film,packing film,multi-layer film,T-shirt bag cut-offs material.

Foamed PE,EPS,EPE,XPS: rolls,bags,sheet,food container,fruit net,cover

Textile:PP fiber,raffia,silk,yarn,woven bags,non-woven fabric,jumbo bag
Plastic Granulating Line for PP raffia/woven sack/BOPP film/CPP film recycling,PE+PA laminated film.
Meanwhile,it can be pelletizing both soft film and rigid flakes in one machine.The point is add a controlling valve in the feeding part.It has high effectively exhausting,defassing,filter,screen changer,die face cutting.

Material is cut,pre-dried,pre-heated,pre-homogenized and compacting in the compactor durm.

Detailed Photos

(1) Belt Conveyor Feeding

Motor drives of conveyor belt and hauling device cooperate with abb inverter. feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. metal detector can be combined with belt conveyor and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.

(2) Compactor for film,ration feeder for rigid:

It can handle both hard and soft materials. The sliding gate controls the residence time of the material in the compactor to achieve the effect of pre-drying and ensure that clean and dry material enters the barrel. Material that fails to achieve the treatment effect will not be able to enter the next process. PLC accurately controls the quantity of forced feeding materials to ensure production capacity.

(4) Single screw degassing extruder:

By screw's rotation, the plastic material goes forward, to finish the processing of compacting, melting, homogenization. Material of screw adopts qualified nitride steel(38CrMoAlA), process of CNC, with nitride treatment, has the ability of corrosion
resistance and wear-resisting. With the specialized design of screw, even running with high speed, the material of polyolefin can
be well melted under lower temperature and lower melting pressure.

Barrel:

It is part of screw pair, made of nitride steel, inner surface with nitriding treatment, to present higher surface hardness and
better wear-resisting. The hot energy generated by heaters transmits through the barrel to the inside plastic materials, makes the plastic melting; with the temperature sensors and cooling fans which assembled on each heating.

Plasticization and degassing:

A specialized single screw extruder applied to gently melt the pre-compacted material. the plastic scraps will be well melted, plasticized in a 30d to 36d processing section. with double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content.

Vacuum degassing  recycling extrusion:

Its function is to remove the low molecule and remain moisture from the melts which happened during the plastic raw material
melting.
The vacuum degassing system consists of vacuum pump, vacuum room, filtering tank, pressure guage and pipelines. Vacuum pump is water ring type, forms the high negative pressure by the water sealing, suitable to waste gas and water enforcingly separate.

2 In 1 Option recycling filtration system:

New model filter combines our self-developed self-cleaning filtering system.The new RCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. RCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.

A regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. the requirements on the filter echnology depend heavily on the quality of the input material as well as the planned use of granules.

(4) Die face cut Pelletizing system:

Water ring pelletizing system set as the standard granulating method. self-adjusting pelletizing head for the best granulate
quality and long uptime thanks to consistently correct blades pressure. The production line can be equipped with three kinds of
granulation methods: water circumferential cutting, water-cooled stretching, automatic stretching or underwater granulation.

 

Product Parameters

Model	Screw dia	L/D	LDPE	LLDPE	HDPE	PP
RCDJ85	85mm	33	200-220kg/h	180-200kg/h	160-180kg/h	150-180kg/h
RCDJ100	100mm	33	280-320kg/h	260-300kg/h	250-300kg/h	220-260kg/h
RCDJ130	130mm	33	500-550kg/h	450-520kg/h	450-520kg/h	400-250kg/h
RCDJ160	160mm	30	650-750kg/h	600-650kg/h	600-650kg/h	550-650kg/h
RCDJ180	180mm	28	900-1000kg/h	850-950kg/h	800-900kg/h	800-900kg/h

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