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Our fully automated PE film washing line is the ideal solution to your PP / PE film recycling needs. Using a series of high-tech recycling machinery, our washing line takes dirty and soiled polypropylene (PP) or polyethylene (PE) plastic film and turns them into usable, clean, contaminant-free film pieces suitable for pelletizing into PP/PE pellets, or sometimes referred to as granules.
Aside from producing the highest quality pellets that sell for top dollars, our plastic film washing line and pelletizing equipment offers state-of-the-art designs plus unmatched durability. Accompanied with world-class customer service, you'll be so glad you've purchased our PE film washing line.
The input capacity of our standard PE film washing line ranges from 500kg/h to 1,500kg/h. In terms of output capacity, this is heavily dependent on the amount of contamination within the PP / PE film you're recycling. While most washing plants operate perfectly well using just our standard set of machinery, we also offer custom solutions to recyclers that require larger capacities or the separation of various contaminants not removed using our standard washing lines.
There are several components of Plastic Film Washing Line:
A crusher machine is designed for film or bag to produce standard particle sizes that are easy to wash clean, dry.
A friction washer is used to remove dirty and sand by centrifugal force.
A film squeezing machine is an ideal option to squeeze and dry the washed clean film. The final film humidity will be less than 5% after processing by our LDPE LLDPE fil m washing line, dry film could send to our film compactor pelletizing machine to make granules directly. We could supply the LDPE LLDPE film washing line between 300kg/h to 2000kg/h.
1. The main material is dirty waste post consumer PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc.
2. The main process of PE film recycling washing line is film crushing, floating washing tank, film squeezing drying parts.
3. The capacity of PP PE film washing line is from 200kg/h to 2000kg/h.
4. There crusher is to crush the film and woven bags to small pieces with size 70mm to 120mm.
5. Cold water sinking swimming tank can wash the common dirties, like the soil, sand, earth, stone, glass out.
6. High speed friction washer and hot sinking swimming tank can remove the strong dirties, like the grease, oil, glue.
7. With big capacity, double drying system can ensure the final products, PE PP flakes moisture lower than 5%.
8. With squeezing machine, the moisture level of PE PP flakes can be lower than 3%.
9. Final PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.
No. | Name | Motor Power | Dimension | Weight | Necessity |
1 | Belt conveyer | 1.5~2.2kw | 4000*800*3000mm | 450kg | Necessary |
2 | Wet crusher | 45~75kw | 2000*2200*3200mm | 3000kg | Necessary |
3 | Screw conveyer/ friction washer | 3.7~7.5kw | 3300*450*2700mm | 600kg | Alternative |
4 | Floating rinsing washer | 4.5~6.6kw | 6500*2000*2200mm | 2800kg | Necessary |
5 | Screw conveyer | 2.2~3.7kw | 3300*450*2700mm | 420kg | Necessary |
6 | High speed friction washer | 22kw~37kw | 3200*1000*1700mm | 2900kg | Optional |
7 | Screw conveyer | 2.2~3.7kw | 3300*450*2700mm | 420kg | Optional |
8 | Horizontal dewatering machine/ film squeezer |
55~75kw/ 55~75kw |
2000*2200*2200mm 2000*1100*1800mm |
2700kg 2500kg |
Alternative |
9 | Drying system 1 | 36kw~72kw | 3000*2200*2100mm | 420kg | Optional |
10 | Transition hopper | --- | 1200*1200*3800mm | 350kg | Optional |
11 | Drying system 2 | 36kw~72kw | 3000*2200*2100mm | 420kg | Optional |
12 | Storage silo | --- | 1600*1600*3800mm | 380kg | Necessary |
13 | Electric panel | Customized | 3000*600*1500mm | 200kg | Necessary |
Models | Capacity | Total Power | Workers |
TSWL300 | 300kg/h | 95~150KW | 1~2 |
TSWL500 | 500kg/h | 180~250KW | 2~3 |
TSWL1000 | 1000kg/h | 280~380KW | 2~3 |
Q&A about recycling machines:
1. What is the function of the PE PP film washing recycling machines?
The PE PP film washing recycling machinery is used to recycle and process the PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…
2. Where does it collect the waste material for the PE PP film washing recycling machines?
The waste mater is gotten mainly from agriculture film, city rubbish and plant in bale package or separated. They are with much dirties, such as the earth, soil, sand, stone, glue, grass, oil, and some other dirties.
But by our many years experience to manufacture the washing line, we can promise to wash the material clean enough to take the washed material into the extruder to make granules. We have our special design to guarantee this point.
3. What are main parts of the PE PP film washing recycling machines?
The following is a standard structure of the PE PP film washing recycling machinery:
Belt conveyer--- crusher with water--- screw conveyer--- floating washer--- screw conveyer--- high speed friction washer--- high speed friction washer--- screw conveyer--- horizontal centrifugal dewatering machine (or squeezer)--- drying system 1--- transition hopper--- drying system 2--- storage silo--- operating panel
The up is a standard structure of the line, we can adjust it to remove some parts or add some parts due to the situation of the material or customers' requirements.
4. What capacity of the PE PP film washing recycling machinery?
300-1000kg/h for single washing line
5. What power of the PE PP film washing recycling machines?
150kw~480kw
6. How much water does it need of the PE PP film washing recycling machines?
3~8T per hour
7. How large space does it need for a PE PP film washing recycling machines?
100~400 square meters, the whole line could be installed by straight, "L" shape or "U" shape. We could design how to instal the machines due to the space of your factory.
8. What is the condition of the final products from the PE PP film washing recycling machines?
The size of final flakes will be 50~100mm, and final moisture level of film flakes will be lower than 5%.
The PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.
9. What is material of the PE PP film washing recycling machines?
The parts contacted with water are made of stainless steel SUS 304 or customized.
10. What certifications do you have for the PE PP film washing recycling machines?
We have CE and ISO9001 certification for the entire PE PP film washing recycling machines.