Die Face Cut Granules Plastic PP PE LDPE LLDPE Film Bag Compactor Pelletizing Line
Product Description
Application:
Model:RCDJ Series
Plastic: HDPE LDPE film
Capacity:150kg/h-1200kg/h
Features:
RCDJ Plastic LDPE/LLDPE/HDPE/PP/BOPP/PS/EPS Film Foam Recycling pelletizing line with Non-Stop Hydraulic Screen Changer is working to process all kinds of LDPE/HDPE film,such as leftover material,useless shopping bag film,logistic packaging film,etc.
Due to the character of HDPE film,it is high-density polyethylene,so it is with better stretchability compared to LDPE film.When recycling/pelletizing the HDPE film/bag,it is thought and recommended to use bigger motor for drive because of the low flow performance.

Detailed Photos
1.Feeding belt conveyor:
Usually the HDPE film is collected in bale or loosen shape,it needs an operator to feeding the film into compactor unit. A metal detector device is optional here for checking the metals inside of film, it will detecting and alarming while finding the metals and stop the belt immedietely.
This design is to protect the blades in compactor and protect the screw damage.

2.Compactor
With rotation/stationary blades to cutting inside, the compactor will grind the big film into very small thin film. Cutting create heating and make theHDPE film half-plastifing into granules shape.

3.Extrusion/Film Melt
HDPE film after cut and agglomeration will be feeded into screw extruder in a short time.The electric heated screw in a special designed structure will melting the film. A powerful degassing station must be included here if the foil material is printed.
In the end of screw,we put a sensor the feel the pressure in the screen changing net.If the current here is overload,it will keep alarming and warn the operator to change the nets.

4. Piston Filters with Large Filtration Area:
l Very large filtration area,up to 3,000 cm² for standard products,and larger ones up to 10,000 cm² model are also available
l Reducing screen changing frequency,improved productivity
l Built-in static mixer improving product stability
l Superior sealing system completely eliminating polymer leakage
l Very low operation cost
5.Typical features:
Newest design, adopts the European advanced technology.
Cutting blades' speed automatically adjust to present uniform final granules.
Pneumatic device to control the blades well touching on the die section, automatically adjustment, to guarantee blades system cutting stably. One key booting system, which make the whole system running conveniently;
Water-ring die-section
Material for mold body 40Cr Material for mold plate 38CrMoAlA Discharge holes φ2.8×60pcs Heating power 6 kw Special heating for the core of die plate Material for connecting cover of water ring cover: Stainless steel
6.Electrical controlling system:
For electrical controlling of the entire system. All electrical units mounted in a steel cabinet. Press button switched with light indicators; All heaters equip with Ammeters; Safety interlock principle applied in the system; All electrical units: LS, Omron and ABB Designed in accordance with the valid CE safety requirement 380V, 50Hz and control current 220V, 50Hz.
Product Parameters
Model |
Screw Dia |
Power Consumption |
Labor needed |
Capacity(PE-PP) |
RC85 |
85mm |
90kw/h |
1-2 |
200-260KG/H |
RC100 |
100mm |
135kw/h |
1-2 |
250-320KG/H |
RC130 |
130mm |
190kw/h |
2-3 |
450-550KG/H |
RC160 |
160mm |
270kw/h |
2-3 |
600-750KG/H |
RC180 |
180mm |
420kw/h |
3-4 |
800-1000KG/H |
Certifications

Packaging & Shipping

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