Product Line Plastic Recycling Machine PP PE LDPE Waste Film Washing Line
Retech is a globally active machinery corporation, specialized in developing plastics recycling machines and system components.We proud that provided our plastic recycling system solution to over 150 customers in 35coutries over the world, such as Canada, American,Germany, Russia, Australia, Mexico, Chile, Brazil, Japan, Vietnam, Malaysia, Saudi Arabia, Egypt,Columbia, and so on.All of them are quite satisfied our quality and after service.
Product Line Plastic Recycling Machine PP PE LDPE Waste Film Washing Line is used to recycle waste plastic such as plastic bags, PP woven bags, plastic agriculture film,greenhouse films, mulching films,plastic pachage films,PE waste film,PP waste film,PVC waste film, industrial film, printed film and etc. Capacity:300-1500kg/h
Our fully automated PE film washing line is the ideal solution to your PP/PE film recycling needs. Using a series of high-tech recyclig machinery,our washing line takes dirty and soiled polypropylene(PP) or Polyethylene(PE) plastic film and turns them into usable,clean,contaminant-free film pesces suitable for pelletizing into PP/PE pellets, or sometimes referred to as granules.
Aside from producing the highest quality pellets that sell for top dollars, our plastic film washing line and pelletizing equipment offers state-of-the-art designs plus unmatched durability. Accompanied with world-class customer service, you'll be so glad you've purchased our LDPE film washing line.
The input capacity of our standard PE film washing line ranges from 500kg/h to1500kg/h .In terms of out put capacity,this is heavily dependent on the amount of contamination within the PP/PE film you're recycling, while most washing plant operate perfectly well using just our standard set of machinery, we also offer custom solutions to recyclers that require larger cappacities or the separation of various contaminants not removed using our standard washing lines. Contact us with your questions or specifications and let our team our qualified engineers solve your problem.
This Plastic PP PE HDPE Film Washing Cleaning Line is designed and manufactured by RETECH, which is widely used for waste plastic PE/LDPE/LLDPE film, PP woven bag, PP Jumbo bag, etc.
The waste dirty material go through crushing, friction washing, cold washing, dewatering, hot air drying process will turn to be clean pieces for pelletizing.
The line can be displayed "L" or "U" shape according to clients' workshop.
We can also customize the washing line components according to client's material and product requirement.
Cleaning Process of Plastic Film Washing Line:
1.Shredder machine or crusher depend on the shape and size of plastic film.
2.Unique design of new angle blades in crusher to max capacity.
3.High speed friction washer and label remover system to separate film and stickers especially for LLDPE packaging film.
4.Film squeezing machine or centrifuge dryer optionally.
5.Rich experience for different PE film recycling solutions.
Detail Description:
Plastic Film Washing line is designed for process and wash waste plastic thin film with contaminations.
New grinder rotor shape to crush film in higher capacity.
Film squeezer machine for ensure get a lower mosture.
Final film humidity in 3%-5%.
Easy operation with low consumption.
The LDPE PP PE HDPE Film Washing Recycling Machine Processing:
1.Belt Conveyor 2.Wet Crusher 3.Screw Conveyor 4.Floating Washing Tank 5.Screw Conveyor 6.High Speed Friction Washer 7.Screw Conveyor 8.Dewatering Machine 9. 1st Drying System 10.Transition Silo 11. 2nd Drying System 12.Storager Silo 13.Electric Cabinet
Type |
RT300 |
RT500 |
RT1000 |
Capacity(kg/h) |
300 |
500 |
1000 |
Energy consumption(KWH) |
95 |
156 |
229 |
Installation power(KWH) |
146 |
241 |
352 |
Dimension: L*W*H(m) |
Depends on factory layout |
Depends on factory layout |
Depends on factory layout |
Belt conveyor |
Belt width(mm) |
600 |
800 |
1200 |
Motor power(KW) |
1.5 |
2.2 |
3 |
Metal detector-Optional |
Pass width(mm) |
800 |
1000 |
1200 |
Pass height(mm) |
400 |
400 |
400 |
Crusher |
Grind chamber(mm) |
500*700 |
700*1000 |
/ |
Motor power(KW) |
55 |
75 |
/ |
Shredder |
Grind chamber(mm) |
/ |
/ |
/ |
Motor power(KW) |
/ |
/ |
75 |
Screw conveyor |
Screw diameter(mm) |
300 |
400 |
500 |
Motor power(KW) |
3 |
4 |
5.5 |
Washing tank |
Dimension of tank(mm) |
4000×1400 |
5000×1600 |
7000×1800 |
No. of thumb-wheel(pcs) |
4 |
6 |
7 |
Discharge plate valve(pcs) |
2ports*2=4 |
3ports*2=6 |
4ports*2=8 |
Friction washer |
Screw diameter(mm) |
300 |
400 |
500 |
Motor power(KW) |
11 |
18.5 |
30 |
Squeezing dryer |
Screw diameter(mm) |
/ |
320 |
410 |
Motor power(KW) |
/ |
55 |
75 |
Storage buffer |
Storage capacity(CBM) |
3 |
4 |
6 |
Motor power(KW) |
2.2 |
3 |
4 |
Waste water filtration device-Optional |
Vibration screen size |
800 |
1000 |
1200 |
Screen mesh |
40 |
40 |
40 |
Electrical cabinet |
PLC controller |
/ |
/ |
/ |
Button type |
/ |
/ |
/ |
Man power(person/shift) |
3 |
3-4 |
3-4 |
Delivery time(day) |
60-90 |
60-90 |
60-90 |
Warranty(month) |
12months |
12months |
12months |
Technical assistance |
Egnineer available to service machinery overseas |
gnineer available to service machinery overseas |
gnineer available to service machinery overseas |
1.Crusher
(1)20-40% additional output, 15% additional power saving.
(2)Blades are externally adjustable, material DC53 with cryogenic treatment, a longer service life.
(3)Special blade arrangement for PE PP film/bag.
(4)Anti-wear machine housing, replaceable wear plates. Installed between wall and spindle, prevents the friction of the spindle after a ling period of operation, which leads to the increase of sealing clearance and leakage.
(5)Heavy-duty bearings, oversized external bearing housings.
(6)More convenient housing opening way. Electrical screw control screw control or Hydraulic control.
(7)User-friendly design to change screen.
2.Floating Washing Tank
(1)Washing tank rollers are designed for high pressure underwater washing, maximum removal of residual impurities can separate materials with different specific gravity, heavy materials with a specific gravity greater than water sink to the bottom of the tank, then discharged through the bottom screw raw materials with a lower specific gravity than water float on the surface and proceed to the next step.
(2)Claw type design discharge roller
(3)Ensure uniform discharge
(4)Effectively control the water content
3.High speed friction washer
(1)Special blade arrangement, uniform dicharge, sufficient friction cleaning,high water utilization rate, effective removal of paper labels, and other impurities.
(2)Frame structure body, smaller vibration.
(3)Adopt high-speed heavy-duty bearings,stainless steel spindles,and blades,dynamically balanced.
4.De-watering Machine
(1)The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discahrging, no blocking.
(2)Adopt high-speed heavy-duty bearing, stainless steel spindles, and blades, dynamically balanced.
(3)Automatic screen cleaning device which is driven by air pressure, labor-saving.
(4)Adopt a container for collecting waster water &residue at the bottom.
5.Silo
(1) Easy to collect the final output material, can be customized to your use requirements, with hooks to hang the jumbo bag or other collection containers.
(2)Hydraulic cylinder design make full use of jumbo bag loading space.
(3)Each hook can bearing 500kg.
(4)Stainless steel inner to protect the final products quality.
6.Electrical Cabinet
(1)International brand Low voltage components
(2)Double circuit safety relay
(3)Intelligent and modular PLC controlling system
Machine Detailed Pictures:
Machine Processing Flow:
No |
Item |
Usage |
Material |
1 |
Belt Conveyer |
Convey material into label separator |
Stainless steel 304 |
2 |
Crusher |
Crush the PP PE Film/bags into piece |
3 |
Screw Loader |
Feed the PP PE scrap into friction washer |
4 |
Friction Washer |
High speed wash for PP PE scrap |
5 |
Screw Loader |
Transit PP PE scrap to float washer |
6 |
Float Washer |
Washing PP PE scrap with clean water |
7 |
Screw Loader |
Transit PP PE scrap into dewatering machine |
8 |
Dewatering Machine |
Remove the water inside the PP PE scrap |
9 |
Pipeline Drying Machine |
Remove the moisture from the PP PE scrap |
10 |
Silo |
Put the finally clean PP PE flakes |
11 |
Electrical Control Panel |
Control the whole line |
Service:
1.Pre-sale: we give our client the detailed technician offer, sign the sales contract etc.
2.In-sales: we supply the details layout, installation instruction, and technician support for the clients.
3.After sales: we arrange engineer to install the machine and train the workers for our client.
4.We have 24 hours service line to solve the after sales problem.
5.We have free spare parts with the machine.
6.We supply long term spare parts for every customer.
7.We always update the new technology to every customer.
In order to match your requirement and provide you a proper quotation, please advise:
1.What material do you want to recycling? PE film/PP bag? HDPE/PP bottle? PET bottles? or other plastic?
2.What capacity(kg/h) do you want?
3.What is the final size(mm) of flakes you want?
4.Other special requirements about the PE film PP bags plastic recycling machine?