CE Standard Plastic Bag PP PE LDPE HDPE Film Compactor Pelletizing Line

• Customization: Available
• After-sales Service: Free Spare Parts, Field Installation
• Warranty: 1 Year
• Model NO.: RSJ45/50/65/70/80/90/100/120/130/150/160/180/200
• Material Processed: PP PE LDPE HDPE MDPE
• Plastic Type: PP PE LDPE HDPE MDPE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Pelletizing Method: Water Ring Cutting
• Control: PLC Control Available
• Degassing Vent: Optional Vacuum Degassing System
• Raw Material: Stainless Steel or Cast Iron
• Gearbox: Hard Teeth Zlyj-Type Gear Box Branded
• After Warranty Service: Video Technical Support, Online Support, etc
• Warranty Year: 1 Year
• Voltage: Optional
• Type: Granulating Production Line
• Screw L/D Ratio: 33:1
• Core Components: PLC, Engine, Bearing, Gearbox, Motor
• Video Outgoing-Inspection: Provided
• Condition: New
• Screw Speed (Rpm): 1-120rpm
• Plastic Processed: HDPE, HDPE/PP, PE/PP, LLDPE, PP, LDPE
• Transport Package: Plastic Stretch Film
• Specification: 20000mm*4000mm*4000mm
• Trademark: Retech machinery
• Origin: China
• HS Code: 8477201000
• Production Capacity: 100pieces/Year
• Package Size: 1600.00cm * 400.00cm * 420.00cm
• Package Gross Weight: 18000.000kg

Product Description

CE Standard Plastic Bag PP PE LDPE HDPE Film Compactor Pelletizing Line
 

Material types: WOVEN bag, printed LDPE film, film(rolls,losse,bundled),agricultural film waste,foamed plastics(EPS XPS) and raffia.

High efficiency and high performance.
This series plastic recycling machine have high effectively exhausting,filter,screen changer. 

Product Overview

High efficiency automatic pelletizing machine from our Retech company is designed for recycling plastic PP,PE,HDPE,LDPE, LLDPE,PA66,PC,PET,OPP,BOPET,ABS and etc. which are widely used in making bags, film rollers, stretch film, shrink film, multi-layer film, T-shirt bag cut-offs; Foamed PE, sheet, food container, fruit net, cover, fiber, raffia, silk, yarn, woven bag, jumbo bag. One pelletizing machine can produce more than 10 kinds of plastic material.
Recyclable Plastics Include:
* LLDPE/LDPE/HDPE film, crushed material
* PP/OPP/BOPP/CPP film, woven bags, jumbo bags, non-woven fabric (melt blown)
* PA66 fishing net, carpet
* PET/BOPET bottle flakes, film, waste cloth, foam, optical film
* EPS/XPS/EPE/PU/PVC crushed material, cold briquetting foam, hot melt foam, compacted foam, insulation board
* HIPS/PS/ABS home appliance housing, electronic waste, factory plastic

Our Machine

Machine Detail Picture

Product Parameters

Model			RM85	RM100	RM130	RM160	RM180
Output		PP	120kg/h	250kg/h	400kg/h	600kg/h	800kg/h
		HDPE	150kg/h	300kg/h	500kg/h	700kg/h	1000kg/h
		LDPE	180kg/h	400kg/h	600kg/h	800kg/h	1200kg/h
Machine Weight			6000KG	8000KG	11000KG	15000KG	19000KG
Total Power			180KW	250KW	350KW	480KW	600KW
Compactor/agglomerator	compactor diameter		Φ800mm	Φ1000mm	Φ1200mm	Φ1300mm	Φ1500mm
	Blade(rotary/stable)		6/5pcs	9/12pcs	9/12pcs	9/12pcs	12/15pcs
	Motor		37KW	55KW	90KW	110KW	160KW
Extruder	Type	Degassing is designed by vacuum pump system
	Screw diameter		Φ85mm	Φ100mm	Φ130mm	Φ160mm	Φ180mm
	L/D		33~1	33~1	33~1	30~1	30~1
	Screw rotary speed(RPM)		0-120	0-120	0-120	0-120	0-120
	Barrel heating power		24kw	36kw	54kw	75kw	120kw
	Temperature control zone		0.3kw*4	0.3kw*5	0.5kw*5	0.5kw*5	0.5kw*6
	Motor power		55kw	90kw	132kw	185kw	250kw
Screen changer	Type	Two position plate hydraulic screen changer(no stop machine to change net)
	Heating		7kw	10kw	16kw	20kw	30kw
	Temperature control zone		16	18	20	22	24
	Oil pump		1.5kw	2.2kw	3kw	3kw	3kw
Die face cutting system	Die mode		Die face system
	Cutting motor power		1.5kw	1.5kw	2.2kw	3kw	3kw
	water pump		2.2kw	3kw	4kw	4kw	4kw
Power of dewatering machine			2.2kw	3kw	4kw	5.5kw	7.5kw

Detailed Photos

 

1. Belt Conveyor
As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding.

2. Compactor cutter/force feeder
The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder. With glass window and light to check inside working.

3. Extruder
A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with water content

4.Filter
(1)Plate type, pistion type and automatic self-cleaning type filter, Different choice according to impurity contents in material and client's habit.
(2)Plate type filter is cost-effective and easy to operate which mainly used for regular thermoplastic as usual filtration solution.

5.Dewatering Device
(1)This drying system can get final pellet humudity less than 1%.
(2)Horizontal design of dewaterer with small floor area.

6.Silo
(1)The function of the blower is to transport particles to the silo through stainless steel pipes.
(2)Pipes and silos are wrapped
with black sound insulation cotton, which reduces the volume from 82dB to 68dB.
(3)New design makes it easier to operate.

Product flowchart

Process flow of plastic film granulating machine:
Feeding conveyor belt →metal detector(optional) → compactor force feeder→single screw extruder(first stage) →Vacuum degassing system→hydraulic screen changer→Degassing Die Head→ Single screw extruder(second stage)→Hydraulic screen changer→Die face cutting→Water cooling tank→dewatering machine→Vibration screen→ Air feeding system→silo

Our Advantages

1.Parts which contact material use SUS304 stainless steel, thickness more than 3mm, ensure long service lift time and no second pollution to flakes.
2.World famous brand components applied on the production line- NSK bearing, Siemens contactor, Omron temperature, FUJI inverter, Siemens PLC control etc.
3. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
4.The whole production equipment is researched, design and manufactured by our company with CE certification, ISO9001 certification; it can be designed based on the dirty flakes, and make sure of  the quality of the final products.

Company Profile

 

For choosing proper machine and saving your time,please read these bellow guides carefully:
(1)What kind of your plastic films? And the moisture? Are the material washed or not?
(2)What capacity do you want?(kg/h)
(3)What type of pelletizer do you want? Die head(water ring) Pelletizer? Or water strand (string) pelletizing?
(4)What is the electric device you need? Siemens,omron or domestic? What's your power standard?
(5)When do you want the machine ? (Times for delivery)
(6)Other requirements about the machine you want.

Related Products
Plastic LDPE PP PE washing recycling machine

Loading container

 

After Sales Service

Service Before Sale
1. 24 hours online. Your inquiry will be quick reply by email.
Also can go through all questions with you by any online chatting tools (Wechat, Whatsapp, Skype, Viber, QQ, TradeManager )
2. Professionally and patiently introduction, details pictures and working video to show machine
Service On Sale
1. Test every machine and inspect the machine seriously.
2. Send the machine picture which you order, then packing it with standard export wooden box after you confirm the machine is ok.
3. Delivery: If ship by sea .after delivery to seaport. Will tell you the shipping time and arrival time. Finally, send all original documents to you by Express For Free. If delivery it by Express to your door (DHL, TNT, Fedex, etc) or by air to your airport, Or logistic to the warehouse which you request. We will tell you the tracking number after delivery.
Service After Sale
1. Free insurance for goods
2. 24 hours online to solve any problem. Supply you English manual book and technical support, maintain and install video to help you solve the problem, or dispatch worker to your factory.