Plastic PE PP HDPE LDPE LLDPE BOPP PS ABS Pet PVC EPS EPE EPP POF Film Net Non Woven Bag Fiber Recycling Granulating Granulation Line Plant Machine Granulator
Two Stage Plastic PP PE Soft Film Recycling Pelletizing Machine (Bulgaria)
Simple in Recycling Machine Design, Flexible in Real Operation
- For blown film, T-shirt bag, garbage bag, supermarket bag producers and professional recyclers.
- Able to process PE (HDPE, LDPE, LLDPE), PP flexible packaging material with printed and non-printed area.
- Suitable for both post-consumer and post-industrial plastic waste.
How it works?
Soft plastic film feeding by belt conveyor or top roller,it is easy operation and control. Cutter compactor cuts and compacts the material as a preparation before the extrusion processing.
Double degassing system provides a better moisture and ink removal on the plastic material and two-channel filtration decreases machine down-time. The hot die face pelletizing system produces high quality recycled pellets in a uniformed size.
1. Feeding conveyor
Stable feeding by level, automatic control for feeding.
Metal detector as optional.
Function:
to feeding material to compactor, working with metal detector
2. Cutting and Compacting
Cuts, dries and compacts the film which enables a fast and stable feeding from the compactor directly into the extruder.
Function:
to cutting and heating film scrap into compacting shape for easy feeding into extruder.
3. Screw/Extruder
Specialized single screw extruder: Equipped with high torque gearbox with integrated design; 33D to 36D.
Double-zone vacuum degassing system: Remove the volatiles efficiency;
Equipped with vacuum tank, which store the impurities, small molecules or oil stains from the exhaust.
Function: to melt degassing by screw and heaters
1. Filter with dual channel system.
2. For non-stop operation and reduces machine down time.
Function:
Plate type double station filter: Cost - effective,Easy to operate. Piston type large area filter.
SCF type Self-clean filter: No need to change the mesh screen; Automatically discharge the impurities; Can realize 60mesh, 80mesh 100mesh and 120mesh.
5.Die Face Cutting System
Water-ring pelletizing system:
Standard granulating method in RCDJ system;
Self-adjusting pelletizing head ;
RPM of rotatory blades is automatic.
Function:
to cut the granules in uniform by die pressure
6.Drying System
Vibration dryer: Sieve is made of Stainless steel; Dewatering granules and selecting size.
Centrifugal dryer: Blower on the dryer to remove the moisture further.
Function:
to dry the granules and remove water
7. Electric Control System
Intelligence Start: One button only;
Intelligence Stop: One button only;
Emergency Stop: One button only;
Remote monitoring and information transmission.
Function:
to control the whole plastic production recycling line
Model |
Diameter of screw |
PE capacity |
PP capacity |
RCDJ-85 |
Φ85mm |
150-200kg/h |
150-200kg/h |
RCSJ-85/100 |
Φ85/100mm |
150-200kg/h |
150-200kg/h |
RCDJ-100 |
Φ100mm |
280-350kg/h |
250-300kg/h |
RCSJ-100/120 |
Φ100/120mm |
280-350kg/h |
250-300kg/h |
RCDJ-130 |
Φ130mm |
480-550kg/h |
400-500kg/h |
RCSJ-130/150 |
Φ130/150mm |
480-550kg/h |
400-500kg/h |
RCDJ-160 |
Φ160mm |
650-800kg/h |
600-750kg/h |
RCSJ-160/180 |
Φ160/180mm |
650-800kg/h |
600-750kg/h |
RCDJ-180 |
Φ180mm |
800-1200kg/h |
750-1000kg/h |
RCSJ-180/200 |
Φ180/200mm |
800-1200kg/h |
750-1000kg/h |
Advantages of RCDJ Series PP PE film Waste Granule Machine:
• All-in-one recycling - with cutting, extrusion and pelletizing into one machine, the need of pre-crushing is eliminated.
• Higher capacity- cutter compactor and extruder ensure extremely fast and stable feeding, resulting in higher production output.
• Easy to operate - our recycling systems are all designed simple, they are easy to install, operate and maintain.