PET Bottle Flakes Recycling Washing Line / Plant / Sorting Machine
PET recycling machine is manly used to recycling the waste PET bottles,water bottles,cola bottles,PET sheet and pet packing containers. The PET recycle line can easily remove the lables,caps,rings,glue,dirties,and other impurities,finally you will get ideal PET flakes. Moisture<1%,impurity <300PPM, Capacity: 300-3000kg/h.
Application of PET recycling machine:
PET recycling machine is mainly used to recycling the waste PET bottles,water bottles,cola bottles,PET sheet and pet packing containers. The PET recycle line can easily remove the lables,caps,rings,glue,dirties,and other impurities,finally you will get ideal PET flakes. All your requirements of the PET bottle washing machine will be customized. Our PET washing line is high automatic operating and save labor cost and low after maintenance. With advanced international industry concepts and technologies to meet waste plastic recycling at home or abroad.
The whole line is fully automatic and it has characteristics of high efficiency, low noise and easy operation. The humidity of final output could be within 2%. It adopts hot water washing to get good quality. Various output capacities can be chosen:500kg/h,1000kg/h, 1500kg/h, 2000kg/h, 3000kg/h,5000kg/h.
The waste dirty material go through de-labelling, crushing,washing,drying, and collecting process will turn to be clean flakes for reuse.
This PET bottle washing machine can be displayed "L" or "u" shape according to clients' workshop.
We can also customize the washing line components according to client's material and product requirement.
According to the final usage of PET flakes, We supply:
- Bottle to bottle grade, Food Standard
- Yarn/filament grade
- conventional grade
Our PET plastic recycling plant's overview:
![Pet Bottle Flakes Recycling Washing Line / Plant / Sorting Machine](//www.micstatic.com/athena/img/transparent.png)
Process:
Bale breaker--Elevated bel conveyor--Trommel--Belt conveyor-Mechanical label remover(with water)--Belt conveyor--metal detector--Manual sorting table--belt conveyor-crusher/granulator--screw feeder--hot washer--screw feeder--horizontal friction washer--floating tanks--screw feeder-dewatering machine--hot air pipeline drying system--loosened labels separator-Silo
![Pet Bottle Flakes Recycling Washing Line / Plant / Sorting Machine](//www.micstatic.com/athena/img/transparent.png)
1. Belt conveyor
(1)Belt material:PVC(PVC belt is lighter than rubber, and corrosion resistance, not easy to aging, longer service life)
(2)Speed adjusted by inverter
(3)Height adjustable
(4)Equipped with wheels for easy moving
(5)Equipped with tightening device
2. Trommel
Function: Raw waste PET bottle has a lot of sands, small stones, metals, whcih can screen some by this machine, to make better washing effect.
3. Mannual Separating table
Function: Machanical separating labels rate is 95-98%, it is not 100%, so we need people choose out the bottle with label and metal bottle by hands. Which will incrase the finals PET bottle's quality.
4. Crusher
Function: Crushing the PET bottle into small pieces.The screen under crusher could be customized, usully it si 12mm.
5. Floating washer
(1)Sewage doscharge valves at the bottom for regular cleaning.
(2)Water tank rhickness 4mm.
(3)Inclined lifting screw design,blade thickness 5mm.
(4)The parts which contact with the wet PET flakes is in made of SUS304
6. Hot washer
(1)Both electrical heating and steam heating for option.
(2)Caustic soda concentration: about 1-2%
(3)Full Stirring paddles with motor power:4-7.5kw
(4)With Special paddles inside to stir the flakes with water,flakes will remain in hot washer for at least 12 mins, to ensure entirely washed.
(5)PH value automatic detect & control system.
(6)Temperature controller
(7)Hot water can be reused through our special design, Enegy saving 15%-20%
(8)Bottle caps separating & collecting design.
7. Dewatering Machine
(1)The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discharging, no blocking.
(2)Adopt high-speed heavy-duty bearings, staineless steel spindles and baldes, dynamically balanced.
(3)Automatic screen cleaning device which is driven by air pressure, labor saving.
(4)Adopt container for collecting waste water & residue at the bottom.
Rotation speed:2000rpm.
(5)Dewatering rate:98.5%
![Pet Bottle Flakes Recycling Washing Line / Plant / Sorting Machine](//www.micstatic.com/athena/img/transparent.png)
Model |
Capacity |
Installed Power |
Steam Use |
Water Supply |
Manpower |
RT-500 |
500 kg/hr |
190 KW |
Optional |
4-5 m3/hr |
4-6 Person |
RT-1000 |
1000 kg/hr |
260 KW |
Optional |
5-7 m3/hr |
8-10 Person |
RT-2000 |
2000 kg/hr |
400 KW |
Suggest Use |
10-15 m3/hr |
10-12 Person |
RT-3000 |
3000 kg/hr |
600 KW |
80,000 Kcal |
20-30 m3/hr |
12-16 Person |
RT-4000 |
4000 kg/hr |
800 KW |
100,000 Kcal |
30-40 m3/hr |
15-20 Person |
RT-5000 |
5000 kg/hr |
1000 KW |
120,000 Kcal |
40-50 m3/hr |
15-20 Person |
Equipment List:
No. |
Name |
Qty. |
1 |
Metal Belt conveyor |
1 |
2 |
De-baler |
1 |
3 |
Double screw loader(with silo) |
1 |
4 |
Roller screen |
1 |
5 |
Belt conveyor |
1 |
6 |
Label remover |
2 |
7 |
Belt conveyor |
2 |
8 |
Manual sorting table |
2 |
9 |
Metal detector + automatic separation device |
2 |
10 |
Steel platform |
1 |
11 |
Crusher |
2 |
12 |
Horizontal screw feeder |
1 |
13 |
Screw loader |
1 |
14 |
Floating washer |
1 |
15 |
High speed dewatering machine |
1 |
16 |
Steam washer |
2 |
17 |
Screw loader |
1 |
18 |
Friction washer |
1 |
19 |
Steam washer |
2 |
20 |
Screw loader |
1 |
21 |
Automatic chemical adding system |
1 |
22 |
High speed dewatering machine |
1 |
23 |
Friction washer |
1 |
24 |
Floating washer |
1 |
25 |
Floating washer |
1 |
26 |
Centrifugal de-watering machine |
1 |
27 |
Zigzag separator |
1 |
28 |
Blower and silo |
1 |
29 |
Electric cabinet |
1 |
![Pet Bottle Flakes Recycling Washing Line / Plant / Sorting Machine](//www.micstatic.com/athena/img/transparent.png)
![Pet Bottle Flakes Recycling Washing Line / Plant / Sorting Machine](//www.micstatic.com/athena/img/transparent.png)
![Pet Bottle Flakes Recycling Washing Line / Plant / Sorting Machine](//www.micstatic.com/athena/img/transparent.png)
![Pet Bottle Flakes Recycling Washing Line / Plant / Sorting Machine](//www.micstatic.com/athena/img/transparent.png)
THE AFTER-SALE SERVICE OF RETECH MACHINE!
1. After finish the production, we will report the production line, take photos, videos and send them to customers via mail or instant tools.
2. After the commissioning, we will package the equipment by standard export package for shipment.
3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.