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Application Of PET dirty bottle crushing washing line:
PET recycling machine is mainly used to recycling the waste PET bottles,water bottles,cola bottles,PET sheet and pet packing containers. The PET recycle line can easily remove the lables,caps,rings,glue,dirties,and other impurities,finally you will get ideal PET flakes. All your requirements of the PET bottle washing machine will be customized. Our PET washing line is high automatic operating and save labor cost and low after maintenance. With advanced international industry concepts and technologies to meet waste plastic recycling at home or abroad.
The whole line is fully automatic and it has characteristics of high efficiency, low noise and easy operation. The humidity of final output could be within 2%. It adopts hot water washing to get good quality. Various output capacities can be chosen:500kg/h,1000kg/h, 1500kg/h, 2000kg/h, 3000kg/h,5000kg/h.
The waste dirty material go through de-labelling, crushing,washing,drying, and collecting process will turn to be clean flakes for reuse.
Our Machine:
1. Recycled material: Moisture content≤1%, impurities≤100ppm,PVC label content 100ppm.
2. Production Capacity: 300-3500Kg/h
3. Plan design based on the dirty flakes, and make sure of the quality of the final products.
4. Simple design, user-friendly operation.
5. Lower investment cost for a high quality and durable machine.
6. Low energy consumption, High output capacity.
7. Parts which contact material use SUS304 stainless steel, thickness more than 3mm, ensure long service lift time and no second pollution to flakes.
8. World famous brand components applied on the production line- NSK bearing, Siemens contactor, Omron temperature, FUJI inverter, Siemens PLC control etc.
9. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
| Capacity | 500kg/h | 1000 kg/h | 2000 kg/h |
| Workshop(M*M*M) | 42 (L)×10(W)×6(H) | 55(L)×15(W)×6(H) | 70(L)×18(W)×6(H) |
| Ancillary staff | 4-6Persons | 6-8 Persons | 8-12 Persons |
| Installation power | 160KW | 300KW | 450KW |
| Water Consumption: | 6-8Ton/h | 8-10Ton/h | 10-15 Ton/h |
| Final product | Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: max.20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm |
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1. Belt conveyor
(1)Belt material:PVC(PVC belt is lighter than rubber, and corrosion resistance, not easy to aging, longer service life)
(2)Speed adjusted by inverter
(3)Height adjustable
(4)Equipped with wheels for easy moving
(5)Equipped with tightening device
2. Label Remover
(1)Service life:
Blade and Barrel wall are made of 10mm thick material, which prolongs the life of label remover for 3-4years(most of the market is between 4-6mm)
(2)Less rate:
Without affecting the remove-label rate and make sure output unchanged, our company reduce the speed of rotary blades, so as to minimize the breakage rate of bottle nozzle, more efficient & reduce wastage.
(3)Humanity design:
Easy opening the machine and changing the blades.
Separation rate:≥99.5%
3.Crusher
(1)Motor Power: 37kw/75kw/90kw/110kw
(2)(2)qty of fixed blades: 4PCS
(3)qty of rotating blades:10PCS
(4)material of blade:SKD11
(5) Diameter of the hole of the mesh: Ф 17mm
4. Floating tank
(1)Sewage doscharge valves at the bottom for regular cleaning.
(2)Water tank rhickness 4mm.
(3)Inclined lifting screw design,blade thickness 5mm.
(4)The parts which contact with the wet PET flakes is in made of SUS304
5.Hot washer
(1)Both electrical heating and steam heating for option.
(2)Caustic soda concentration: about 1-2%
(3)Full Stirring paddles with motor power:4-7.5kw
(4)With Special paddles inside to stir the flakes with water,flakes will remain in hot washer for at least 12 mins, to ensure entirely washed.
(5)PH value automatic detect & control system.
(6)Temperature controller
(7)Hot water can be reused through our special design, Enegy saving 15%-20%
(8)Bottle caps separating & collecting design.
6. Dewatering machine
(1)The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discharging, no blocking.
(2)Adopt high-speed heavy-duty bearings, staineless steel spindles and baldes, dynamically balanced.
(3)Automatic screen cleaning device which is driven by air pressure, labor saving.
(4)Adopt container for collecting waste water & residue at the bottom.
Final Products' Sample:
| Description of final product: | ||
| Item. | Description | Result |
| 1 | Grade: | Recycled flakes, hot washed by steam 80-90 degree |
| 2 | Color: | 100% clear, white, Blue/Green |
| 3 | Water content: | ≤1.5% |
| 4 | Stacking density: | 0.25-0.35g/m3 |
| 5 | Flakes Size: | 6-14mm(the size can be designed according to customer request) 8-12mm≥90% ≥12mm:≤2% Fine granule:≤3% Powder: ≤5% |
| 6 | Transparency: | 90% |
| 7 | PVC content | <20ppm |
| 8 | Impurities: | <100ppm |
Product flowchart:
Bale breaker--Elevated bel conveyor--Trommel--Belt conveyor-Mechanical label remover(with water)--Belt conveyor--metal detector--Manual sorting table--belt conveyor-crusher/granulator--screw feeder--hot washer--screw feeder--horizontal friction washer--floating tanks--screw feeder-dewatering machine--hot air pipeline drying system--loosened labels separator-Silo
Advantages of Machinery
(1)The final products are clean and clear flakes or film scrap; they can be used for down stream production. When process PET bottle, final flakes humidity below 1%, impurities less than 100ppm, PVC content 20ppm. The whole line's capacity is between 300kg/h-3000kg/hour.
(2)The parts which are contacts with water or raw material is made of SUS304 stainless steel, thickness more than 3mm, to ensure long service time.
(3)World famous Electronic & Mechanical components, such as NSK bearings, Siemens contactor, Omron temperature controller,ABB inverter, Siemens PLC controller.
(4)The whole production line with CE safety certification, and ISO9001 certificate.
RETECH series compacting pelletizing system, it is a three in one recycling machine designed for low density plastic articles. It could provide the excellent re-pelletizing and recycling solution for film, raffia, filament, woven bag and nonwoven fabric and other consumed / post soft or rigid plastic. Our pellet making machine has a wide application in PE, PP, CPP, BOPP, PS, EPS, ABS, PA, PLA, PET waste plastic materials recycling field.
THE AFTER-SALE SERVICE OF RETECH MACHINE!
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