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Plastic Machines Waste PP PE LDPE LLDPE Film Recycling Washing Line
This Plastic Recycling Machine Waste PP PE HDPE Film Crushing Washing Cleaning Line is crushing washing recycling the used, dirty waste PP PE films/bags, protect the environment, Avoid white pollution.
This recycling line is composed of crusher, cold & hot washing system, dewatering, drying, packing system, etc.
This PP PE waste plastic crushing, recycling and washing recycling machine line can easily wash and recycle waste PP PE films/bags. Waste and dirty PP PE films/bags can be processed step by step, by this recycling machine. It is special for washing PP PE films/bags. We can help to equip the packing machine at the end of the washing recycling line so that the completely dry flakes can be collected and packed directly after been washed.
The whole production line can designed based on how dirty the PP PE films/bags are, and make sure of the quality of the final products.
Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PP PE films/bags to be the PP PE granules material and in order to producing new PP PE products.
There are several components of Plastic Film Washing Line:
A crusher machine is designed for film or bag to product standard particle sizes that are easy to wash clean, dry.
A friction washer is used to remove dirty and sand by centrifugal force.
A Film squeezing machine is an ideal option to squeeze and dry the washed clean film. The final film humidity will be less than 5% after processing by our LDPE LLDPE film washing line, dry film could send to our film compactor pelletizing machine to make granules directly. We could supply the LDPE LLDPE film washing linr 300kg/h -1500kg/h.
Cleaning Process of Plastic Film Washing Line:
1.Shredder machine or crusher depend on the shape and size of plastic film.
2.Unique design of new angle blades in crusher to max capacity.
3.High speed friction washer and label remover system to separate film and stickers especially for LLDPE packaging film.
4.Film squeezing machine or centrifuge dryer optionally.
5.Rich experience for different PE film recycling solutions.
Detail Description:
Plastic Film Washing line is designed for process and wash waste plastic thin film with contaminations.
New grinder rotor shape to crush film in higher capacity.
Film squeezer machine for ensure get a lower mosture.
Final film humidity in 3%-5%.
Easy operation with low consumption.
| Model | Capacity | Installed Power | Hot Washing | Water Supply | Area Required(L*W*H) |
| RT-300 | 300 kg/hr | 200 kw | Optional | 6-8 m3/hr | 40*4*5 m |
| RT-500 | 500 kg/hr | 350 kw | Optional | 8-10 m3/hr | 40*4*5 m |
| RT-1000 | 1000 kg/hr | 600 kw | Optional | 15-20 m3/hr | 55*6*6 m |
Machine Processing Flow:
| No. | Process | Machine | Description |
| 1 | Send the film and bags to the wet crusher machine | Conveyor with Metal Detector(Optional) | It separates impurities such as metals in the films and bags,Send the materials to the wet crusher machine |
| 2 | Cuts the films and bags into small pieces size | Wet Crusher Machine | A wet crusher cuts the PP / PE film into small pieces approximately 10-20mm in size and moving onto the next piece of equipment. |
| 3 | Send the films and bags to the Floating Washing machine | Screw Feeder | Put the films and bags into the Hot washer to clean |
| 4 | The first time Floating wash the bags and films | Floating Washing Tank | As the PP / PE films enters the friction washer, the plastic film rubs against each other at high speeds getting rid of hard to remove contamination. |
| 5 | Feeding bags and film scraps to friction washer | Screw Feeder | Put the films and bags into the High-speed Friction Washer to clean |
| 6 | Separate the contamination from film and bags | High Speed Friction Washing Machine | After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect. |
| 7 | The second time Floating wash the bags and films | Floating Washing Tank | It used in cleaning film and bags,make the film cleaner. |
| 8 | Dry the film and bags | Horizontal Dewatering Machine | The dewatering machine uses centrifugal force to spin water moisture off the films and bags. |
| 9 | Hot air to dry the films and bags | Pipeline Dryer | Using the hot air to take the humidity away from the clean material. |
| 10 | Storage dry pieces of films and bags | Storage silo | A storage tank for the clean, dry pieces of PP PE films and bags. |
| 11 | Make film and bags into granules(Optional) | Pelletizer / Extruder | We offers both single-screw extruders and twin-screw extruders. Based on your requirements, we offer both one-stage and double-stage pelletizing setups where granules can be formed using a granulator or water-ring cutting. |
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