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Plastic film agricultural film washing line
Name: Plastic film agricultural film washing line
Raw materials: Plastic film / agricultural film / greenhouse film / tobacco film
- Project introduction
This recycling line is composed of garbage separation (automatic & manual), bottle & flake crushing, cold & hot washing & cleaning, flake dewatering & drying, dust & label removal, packing, etc.
Basically the standard process for PET bottle recycling line design as below:
De-baling(bale opener)------ Label Scrapping(lable remover)-------- Persorting------Bottle Pre-washing ------ Manual Sorting and Metal Detecting-----Wet Grinding(crusher)-------Gravity Separation(floating washer)-------Chemical Washing for PET Flakes(Hot washer)-------High speed friction washer ------- Floating washing tank ------- Rinsing(clean water spraying)--------Drying--------Packing/storage hopper
- Processing object
Plastic film/agricultural film/greenhouse film/tobacco film, etc.: Unweathered LDPE polyethene film (raw materials exposed in the field for more than three years have no actual reuse value)
Function of the main parts in Waste plastic PP PE HDPE LDPE LLLDPE film bag melt plastify pelletizing machine:
1. Belt conveyor feeding: as standard design, plastic scraps such as film, bag, filament, raffia conveyed into the compacting barrel through belt conveyor; Feeding speed of conveyor belt and roll hauling off is fully automatic based on compactor's barrel' space. Metal detector can combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal into the screw.
2. Compression barrel: crushing and compacting the material, the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high-speed rotatory blades will heat the scraps, and let them shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material, which enables a fast and stable feeding from the compactor directly into the extruder.
3. Extruder: to plasticization and degassing, a specialized single screw extruder applied to melt the pre-compacted material. The plastic scraps will well melted, plasticized in the first stage extruder, and the plastic will be extrude by the second stage extruder. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
4. Non-stop hydraulic screen filter changer: double stage filtering, fore filtering in the first extruder, and fine filtering in the second extruder, to reduce the frequency of filtering sieves changing. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5. Cutting pelletizing: die-face water ring pelletizing system as the standard granulating method in Retech system. Self-adjusting pelletizing head for the best granulate quality, and consistently correct blades pressure can ensure long running. Rotate speed of cutting blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with vertical-type centrifugal dewatering present high performance dried pellets.
The design is mainly to processing following:
* LDPE agriculture films washing line
* LLDPE warpping stretch packing films recycling machine
* PP woven bags washing plant
* PP jumbo bags washing machine
Application:
* LLDPE/LDPE/HDPE film, crushed material
* PP/OPP/BOPP/CPP film, woven bags, jumbo bags, non-woven fabric (melt blown)
* PA66 fishing net, carpet
* PET/BOPET bottle flakes, film, waste cloth, foam, optical film
* EPS/XPS/EPE/PU/PVC crushed material, cold briquetting foam, hot melt foam, compacted foam, insulation board
* HIPS/PS/ABS home appliance housing, electronic waste, factory plastic
| Model | Diameter of screw | PE capacity | PP capacity |
| RCDJ-85 | Φ85mm | 150-200kg/h | 100-150kg/h |
| RCSJ-85/85 | Φ85/85mm | 150-200kg/h | 100-150kg/h |
| RCDJ-100 | Φ100mm | 280-350kg/h | 250-300kg/h |
| RCSJ-100/100 | Φ100/100mm | 280-350kg/h | 250-300kg/h |
| TCDJ-130 | Φ130mm | 480-550kg/h | 400-500kg/h |
| RCSJ-130/130 | Φ130/130mm | 480-550kg/h | 400-500kg/h |
| RCDJ-160 | Φ160mm | 650-800kg/h | 600-750kg/h |
| RCSJ-160/160 | Φ160/160mm | 650-800kg/h | 600-750kg/h |
| RCDJ-180 | Φ180mm | 800-1200kg/h | 750-1000kg/h |
| RCSJ-180/180 | Φ180/180mm | 800-1200kg/h | 750-1000kg/h |
Features:
1) Environmentally friendly composite plastic-cellulose fiber materials
2) The knievs can be shaped using carpentry and construction tools
3) Applications: Indoor decoration film, packing film, pallet making production, agricultural film etc.
4) Capacity: 300-1000kg/h
5) Use: Clean PE PP film, dirty PP PE film, PP PE film with oil.
The whole Waste plastic PP PE HDPE LDPE LLLDPE film bag melt plastify pelletizing machine includes(customizable):
Belt conveyor → Compression barrel (agglomerator) → Efficient extruder → Non-stop hydraulic screen filter changer → Water ring cutting → Vibration machine → Dewatering machine → Blower → Storage hopper→Electric control panel
Main components of PP PE plastic washing line:
More details of our products, pls feel free to contact us, thanks so much!
Welcome any of your inquiry about the goods you are interested in and greatly
Appreciate any comments or suggestions.
A. Service before sale
(1) 24 hours online. Your inquiry will be quick reply by email.
Also can go through all questions with you by any online chatting tools (Wechat, Whatsapp, Skype, Viber, QQ )
(2) Professionally and patiently introduction, details pictures and working video to show machine.
B.Service on sale
(1) Test every machine and inspect the machine seriously.
(2) Send the machine picture which you order, then packing it with standard export wooden box after you confirm the machine is ok.
(3) Delivery: If ship by sea .after delivery to seaport. Will tell you the shipping time and arrival time. Finally, send all original documents to you by Express For Free.
If delivery it by Express to your door (DHL, TNT, Fedex, etc) or by air to your airport, Or logistic to the warehouse which you request. We will tell you the tracking number after delivery.
C.Service after sale
(1) Free insurance for goods.
(2) 24 hours online to solve any problem. Supply you English manual book and technical support, maintain and install video to help you solve the problem, or dispatch worker to your factory.
Transportation and Packing
• For the loose cargo we will packing by wooden box
• For the full container loading we are packing the machine by film and some on pallet accordingly
• We can ship the goods by air or by sea
• We will send pictures of cargo loading to our client to check and keep recording
• We can send cargo to client's warehouse to loading
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