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The ADS series single screw extrusion and pelletizing system is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap.
Feeding
Function: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section
Crushing and compacting
Function: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
Plasticization and degassing
Function: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
Water-ring cutting system
Function: Our cutting system is an advantage. Both PE film and PP woven&non-woven material can get into pellets with excellent quality.
Adantage
1. Very strong and long life: Screw and barrel are made of 38CrMoAlA, inlet mouth treated with special alloy
2. Easy operation: it has automatic constant temperature control and stable performance. After adjusting well, 1 or 2 workers are enough to run this machine, to feed the materials and change pellet receiver.
3. Low cost in using after redesign: now this kind machine is more economic in electric power source and also water. In the long working life of this machine, it can save many sources in energy!
4.High output, long operating life and lower noise: it's the ideal waste plastics regenerative pelletizer machine for nowadays.