PP PE Film Flakes Compactor Recycling Pelletizing Machine with Laser Filter

Product Description

PP PE Film Flakes Compactor Recycling Pelletizing Machine with Laser Filter

Product Description

Film PP PE pelletizing waste plastic recycling machine is one stage plastic regenerative pelletizer, which is suitable for many kinds of plastic waste materials recycling and pellet making, such as PP, HDPE, LDPE, LLDPE BOPP Film and clean PP woven/nonwoven bag materials, etc. The film can be pressed in the compactor and then be pelletized by heated screw. A single screw plastic granulator is mainly suitable for materials such as film printed film industrial membranes and other materials and impurity content, if it is high moisture and impurity content, it is recommended to choose double screw plastic granulator.

Applications of PP PE POF film pelletizing machine:
PP yarn fabric recycling machine
PE LDPE HDPE  film compactor cutter pelletizing line
PA+PE laminated film recycling pelletizing line
BOPP film granulation machine

 

Features

Belt conveyer with metal detector:

As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.

Agglomerator /Compactor

The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.

Single screw vacuum degassing extruder

A specialized single screw extruder applied to gently melt the pre-compacted material.The plastic scraps will be well melted, plasticized in the first stage extruder, and the plastic will be extrude by the second stage extruder. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.

Referring to the Germany design concept and method, designed for single screw
extrusion machine, with the structure of involute gear teeth.
With the features of low-noise, high torque output, less than 0.1% oil leakage, more than
50000 hours reliable running.

Screw:
Diameter of screw:85-180mm
L/D: 25-36/1
Material of screw: 38CrMoAlA
Surface treatment Nitride with thickness: 0.4 ~ 0.7mm, Polish
Max. rotating speed 105 rpm
Barrel:
Material of barrel 38CrMoAlA
Inner processing Nitride with thickness: 0.4 ~ 0.7mm
Heating zones 5
Heating power About 55 KW
Heater Ceramic heater+ stainless steel cover
Cooling mode Air fans: 0.55KW X 5 = 2.75 KW

Hydraulic screen changer+Laser Filter

Piston Filters with Large Filtration Area:
l Very large filtration area,up to 3,000 cm² for standard products,and larger ones
up to 10,000 cm² model are also available
l Reducing screen changing frequency,improved productivity
l Built-in static mixer improving product stability
l Superior sealing system completely eliminating polymer leakage
l Very low operation cost
Laser filter is optional for saving labor cost.

Water ring pelletizing system:

Typical features:
Ø Newest design, adopts the European advanced technology.
Ø Cutting blades' speed automatically adjust to present uniform final granules.
Ø Pneumatic device to control the blades well touching on the die section,
automatically adjustment, to guarantee blades system cutting stably.
One key booting system, which make the whole system running conveniently;

Water-ring die-section:

Material for mold body 40Cr
Material for mold plate 38CrMoAlA
Discharge holes φ2.8×60pcs
Heating power 6 kw
Special heating for the core of die plate
Material for connecting cover of water ring cover: Stainless steel
Water-ring pelletizer
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Adjust the pelletizer speed automatically based on the pressure of Die head, and
achieve the uniform final pellets size.
Pneumatic blade clamping device: knife of pelletizing system compact with Die head automatically by pneumatic system, in order to achieve 100% contact between the blade and the pelletizing template , enhanced concentricity of blade, and slow its abrasion time.
Motor power: 2.2KW
Raw materials of knives: SKD11
Quan of knives :3 sets

Product Parameters

Model	Diameter of screw	PE capacity	PP capacity
TCDJ-85	Φ85mm	150-200kg/h	100-150kg/h
TCSJ-85/85	Φ85/85mm	150-200kg/h	100-150kg/h
TCDJ-100	Φ100mm	280-350kg/h	250-300kg/h
TCSJ-100/100	Φ100/100mm	280-350kg/h	250-300kg/h
TCDJ-130	Φ130mm	480-550kg/h	400-500kg/h
TCSJ-130/130	Φ130/130mm	480-550kg/h	400-500kg/h
TCDJ-160	Φ160mm	650-800kg/h	600-750kg/h
TCSJ-160/160	Φ160/160mm	650-800kg/h	600-750kg/h
TCDJ-180	Φ180mm	800-1200kg/h	750-1000kg/h
TCSJ-180/180	Φ180/180mm	800-1200kg/h	750-1000kg/h

Certifications

Packaging & Shipping

Exhibition