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PET washing line/PET bottle washing line/PET flake washing line (including crushing, washing, drying)
Retech Plastic PET bottle Cocacola bottle washing recycling line is used to recycle post-consumer PET bottles, water bottles, cola bottles, PET sheet and PET packing containers.
The key point of PET recycling system is the rate of removing the impurities.The higher purity PET flakes will improve the end product and lower the manufacturing cost of next processing.We could design different PET recycling solutions basis on the requirement of standards on final flakes.
our advantages:
1. Recycled material: Total impurity content ≤320PPM, Moisture content≤2%.
2. Production Capacity: 300-3500Kg/h
3. Plan design according to Customers' requirements.
4. Simple design, user-friendly operation.
5. Lower investment cost for a high quality and durable machine.
6. Low energy consumption, High output capacity.
7. Usual delivery time: 60 days.
8. Engineers are available to do commissioning work abroad.
Recyclable Plastics Include:
* LLDPE/LDPE/HDPE film, crushed material
* PP/OPP/BOPP/CPP film, woven bags, jumbo bags, non-woven fabric (melt blown)
* PA66 fishing net, carpet
* PET/BOPET bottle flakes, film, waste cloth, foam, optical film
* EPS/XPS/EPE/PU/PVC crushed material, cold briquetting foam, hot melt foam, compacted foam, insulation board
* HIPS/PS/ABS home appliance housing, electronic waste, factory plastic
Machine Main Parts' Function:
1. De-laber
Bottle bale opening
2.Belt conveyor
Put the material on the moving belt, which will convey the bottle into label remover
3. Trommel
Removing rock, stone, dust, loosen caps and small metals, especially, the iron will be removed by high speed
4.Bottle label separator
Removing labels from bottles
5.Manual Select working table
IF the label still in the bottle, worker can remove the label by hand
6.Belt conveyor
Put the material on the moving belt, which will convey the bottle into crusher
7.Crusher
Crush the material.
8.Screw loader
Put the flakes into the Hot washer to clean.
9.Floating washer
Cleaning flakes to remove chemicals and separating out rest labels and caps
10.Hot washer
Connected with steam boiler. Steam is supplied into washing tank to heat water and flakes. Hot water makes waste; label and glue loosen from bottles.
11.Friction washer
After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect.
12.Centrifugal dryer
Rejection the water from the flakes, moisture content is less than 2%
13.Pipe drying system
Hot air drying
14.PVC (label) separator
Used for the PET bottles, round and pressed bottles,effective more than 98%,save energy and labor,without water
15.Storage bunker
Storage materials
Features for PET washing line:
1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 150-2000kg/hr
2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 or 316 stainless steel; Ensure no second pollution to flakes.
4. Ideal impurity removal effect. Here is from our customer's feedback.
Parameters of Waste Plastic HDPE LLDPE PE PP Flakes Woven Bags Agricultrual Film Crushing Washing Recycling Then Pelletizing Recycling Machine for Waste Recycle Line:
| CAPACITY (kg/h) |
POWER CONSUMPTION (kw) |
WATER CONSUMPTION (ton/h) depend material |
LABOUR | HUMIDITY CONTENT |
| 500 | 160 | 4-5 | 1-2 | <5% |
| 1000 | 190 | 6-8 | 3-4 | <5% |
| 1500 | 230 | 8-10 | 3-5 | <5% |
Basically the standard process for PET bottle recycling line design as below:
De-baling(bale opener)------ Label Scrapping(lable remover)-------- Persorting------Bottle Pre-washing ------ Manual Sorting and Metal Detecting-----Wet Grinding(crusher)-------Gravity Separation(floating washer)-------Chemical Washing for PET Flakes(Hot washer)-------High speed friction washer ------- Floating washing tank ------- Rinsing(clean water spraying)--------Drying system--------Packing/storage hopper
1. We not only provide machines but also offer technical guide and market evaluate.
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