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Retech RC series Cutter Compactor Recycling Pelletizing System combines the functions of crushing, compacting, plasticization, and pelletizing into one step, making it a reliable and efficient solution for various types of plastic materials.
The RC pelletizing system can handle plastic film, raffias, filaments, bags, woven bags, and foaming materials with ease. It can produce high-quality pellets that can be directly used in the production line for the blown film, tube extrusion, and injection molding. The system can also process different kinds of plastic materials such as PE, PP, PS, ABS, XPS, EPS, and PVB.
The RC plastic pelletizing cutter system is designed with specially engineered granulators that can quickly and efficiently cut various plastic streams into small uniform flakes or regrinds. These granulators are extremely durable and can handle a variety of applications for plastic recycling such as grinding plastic bottles, films, and small rigid plastics.
The RC pelletizer system is the ultimate solution for plastics recycling and granulation. It can provide higher output with lower energy consumption, saving you time and money. Please read the following features of our RC plastic granulating line.
* Combine crushing, compacting and plletizing steps in one system, less-labor cost.
* Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
* Lower investment cost for a high quality and durable machine;
* Low energy consumption with high production output;
* Overseas installation and training are available;
* Machine warranty with spares in stocking and in-time delivery;
| Target Recycled Material | HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS | |||||
| System Composition | Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration,Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo. | |||||
| Material of Screw | 38CrMoAlA (SACM-645), Bimetal (Optional) | |||||
| L/D of Screw | 31/1, 32/1, 34/1, 36/1 (According to the characteristics of recycling) | |||||
| Heater of Barrel | Ceramic heater or Far-infrared heater | |||||
| Cooling of Barrel | Air cooling of fans through blowers | |||||
| Pelletizing Type | Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing | |||||
| Technical Services | project design, factory construction, installation and recommendations, commissioning | |||||
| Model | Diameter of screw | PE capacity | PP capacity |
| TCDJ-85 | Φ85mm | 150-200kg/h | 100-150kg/h |
| TCSJ-85/85 | Φ85/85mm | 150-200kg/h | 100-150kg/h |
| TCDJ-100 | Φ100mm | 280-350kg/h | 250-300kg/h |
| TCSJ-100/100 | Φ100/100mm | 280-350kg/h | 250-300kg/h |
| TCDJ-130 | Φ130mm | 480-550kg/h | 400-500kg/h |
| TCSJ-130/130 | Φ130/130mm | 480-550kg/h | 400-500kg/h |
| TCDJ-160 | Φ160mm | 650-800kg/h | 600-750kg/h |
| TCSJ-160/160 | Φ160/160mm | 650-800kg/h | 600-750kg/h |
| TCDJ-180 | Φ180mm | 800-1200kg/h | 750-1000kg/h |
| TCSJ-180/180 | Φ180/180mm | 800-1200kg/h | 750-1000kg/h |
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FEEDING
As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. |
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CRUSHING AND COMPACTING
Compactor is equipped with air exhausting device. With the mechanical work of rotor knife and stator knife at the bottom of compactor, the temperature of compactor and material will gradually increase after continuous cutting and friction, and the moisture and dust on the surface of raw material will float to the top of compactor. The device can effectively remove moisture and dust, which will avoid using additional energy consumption to deal with the moisture.This compactor combines pre-heating, pre-dry and size reduction to ensure a fast and stable feeding process.
THE ROTATORY BLADES OF COMPACTOR
The rotating blade and fixed blade cut the material into small flakes. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes. |
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SINGLE SCREW EXTRUDER
Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.
BARREL
Because of the super L/D ratio, the single stage extruder in the production line can be used as a double- stage extruder. After the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles. |
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NONE-STOP PISTON FILTR
* A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
SELF CLEAN FILTER
This model combines our self-developed self-cleaning filter.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc. |
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WATER RING PELLETIZING SYSTEM
* Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure. |
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VIBRATION DRY
* Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption. |
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PACKING SYSTEM
* Final qualified granules store here,the drying shaker together with the horizontal centrifuge can get a good drying result, and less energy consumption. |
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NTELLIGENT CONTROL
Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only" Intelligence Stop: One button only Each related modular part in system available to shut down by only one button. Emergency Stop Emergency stop function is available in plastic pelletizing system in case that uncertain risk occurred during machine running. |
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