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Waste Plastic Recycling Machine PP Woven Bags PE LDPE Film Washing Line
To crushing washing recycling the used, dirty waste PP PE films/bags, protect the environment, Avoid white pollution.
This recycling line is composed of crusher, cold & hot washing system, dewatering, drying, packing system, etc.
This PP PE waste plastic crushing, recycling and washing recycling machine line can easily wash and recycle waste PP PE films/bags. Waste and dirty PP PE films/bags can be processed step by step, by this recycling machine. It is special for washing PP PE films/bags. We can help to equip the packing machine at the end of the washing recycling line so that the completely dry flakes can be collected and packed directly after been washed.
The whole production line can designed based on how dirty the PP PE films/bags are, and make sure of the quality of the final products.
Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PP PE films/bags to be the PP PE granules material and in order to producing new PP PE products.
Plastic Washing Machine:
1. The plastic film washing line is widely is used to crush, wash, dewater, dry and recycle plastic films like agriculture film, bags, PP woven bags and so on.
2. With complete pp pe film washing line, clients can make dry, clean film scraps from wasted material.
3. The whole pp pe film washing line could be "L" or "U" shape according clients' workshop.
4. Low energy consumption, as well save the cost.
5. The last moisture of our produce can be 3%-5%.Normally drying system moisture is about 10%-15%.And at the same time,our drying system can save about 60KW for you compare with the original drying system.
Cleaning Process of Plastic Film Washing Line:
1.Shredder machine or crusher depend on the shape and size of plastic film.
2.Unique design of new angle blades in crusher to max capacity.
3.High speed friction washer and label remover system to separate film and stickers especially for LLDPE packaging film.
4.Film squeezing machine or centrifuge dryer optionally.
5.Rich experience for different PE film recycling solutions.
Quality Assurance:
Final film moisture between 3%-5%. Dry and clean.
Adopt world famous brand parts like Siemens motor Fuji Inverter, Famous Brand bearing ,SUS304 stainless steel, SKD-11 blades etc.
| Type | RT300 | RT500 | RT1000 | |
| Capacity(kg/h) | 300 | 500 | 1000 | |
| Energy consumption(KWH) | 95 | 156 | 229 | |
| Installation power(KWH) | 146 | 241 | 352 | |
| Dimension: L*W*H(m) | Depends on factory layout | Depends on factory layout | Depends on factory layout | |
| Belt conveyor | Belt width(mm) | 600 | 800 | 1200 |
| Motor power(KW) | 1.5 | 2.2 | 3 | |
| Metal detector-Optional | Pass width(mm) | 800 | 1000 | 1200 |
| Pass height(mm) | 400 | 400 | 400 | |
| Crusher | Grind chamber(mm) | 500*700 | 700*1000 | / |
| Motor power(KW) | 55 | 75 | / | |
| Shredder | Grind chamber(mm) | / | / | / |
| Motor power(KW) | / | / | 75 | |
| Screw conveyor | Screw diameter(mm) | 300 | 400 | 500 |
| Motor power(KW) | 3 | 4 | 5.5 | |
| Washing tank | Dimension of tank(mm) | 4000×1400 | 5000×1600 | 7000×1800 |
| No. of thumb-wheel(pcs) | 4 | 6 | 7 | |
| Discharge plate valve(pcs) | 2ports*2=4 | 3ports*2=6 | 4ports*2=8 | |
| Friction washer | Screw diameter(mm) | 300 | 400 | 500 |
| Motor power(KW) | 11 | 18.5 | 30 | |
| Squeezing dryer | Screw diameter(mm) | / | 320 | 410 |
| Motor power(KW) | / | 55 | 75 | |
| Storage buffer | Storage capacity(CBM) | 3 | 4 | 6 |
| Motor power(KW) | 2.2 | 3 | 4 | |
| Waste water filtration device-Optional | Vibration screen size | 800 | 1000 | 1200 |
| Screen mesh | 40 | 40 | 40 | |
| Electrical cabinet | PLC controller | / | / | / |
| Button type | / | / | / | |
| Man power(person/shift) | 3 | 3-4 | 3-4 | |
| Delivery time(day) | 60-90 | 60-90 | 60-90 | |
| Warranty(month) | 12months | 12months | 12months | |
| Technical assistance | Egnineer available to service machinery overseas | gnineer available to service machinery overseas | gnineer available to service machinery overseas | |
Machine Product Details:
| No. | Process | Machine | Description | ||
| 1 | Send the film and bags to the wet crusher machine | Conveyor with Metal Detector(Optional) | It separates impurities such as metals in the films and bags,Send the materials to the wet crusher machine | ||
| 2 | Cuts the films and bags into small pieces size | Wet Crusher Machine | A wet crusher cuts the PP / PE film into small pieces approximately 10-20mm in size and moving onto the next piece of equipment. | ||
| 3 | Send the films and bags to the Floating Washing machine | Screw Feeder | Put the films and bags into the Hot washer to clean | ||
| 4 | The first time Floating wash the bags and films | Floating Washing Tank | As the PP / PE films enters the friction washer, the plastic film rubs against each other at high speeds getting rid of hard to remove contamination. | ||
| 5 | Feeding bags and film scraps to friction washer | Screw Feeder | Put the films and bags into the High-speed Friction Washer to clean | ||
| 6 | Separate the contamination from film and bags | High Speed Friction Washing Machine | After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect. | ||
| 7 | The second time Floating wash the bags and films | Floating Washing Tank | It used in cleaning film and bags,make the film cleaner. | ||
| 8 | Dry the film and bags | Horizontal Dewatering Machine | The dewatering machine uses centrifugal force to spin water moisture off the films and bags. | ||
| 9 | Hot air to dry the films and bags | Pipeline Dryer | Using the hot air to take the humidity away from the clean material. | ||
| 10 | Storage dry pieces of films and bags | Storage silo | A storage tank for the clean, dry pieces of PP PE films and bags. | ||
| 11 | Make film and bags into granules(Optional) | Pelletizer / Extruder | We offers both single-screw extruders and twin-screw extruders. Based on your requirements, we offer both one-stage and double-stage pelletizing setups where granules can be formed using a granulator or water-ring cutting. |
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