PET recycling machine is manly used to recycling the waste PET bottles,water bottles,cola bottles,PET sheet and pet packing containers. The PET recycle line can easily remove the lables,caps,rings,glue,dirties,and other impurities,finally you will get ideal PET flakes. Moisture<1%,impurity <300PPM, Capacity: 300-3000kg/h.
Application of PET recycling machine:
PET recycling machine is mainly used to recycling the waste PET bottles,water bottles,cola bottles,PET sheet and pet packing containers. The PET recycle line can easily remove the lables,caps,rings,glue,dirties,and other impurities,finally you will get ideal PET flakes. All your requirements of the PET bottle washing machine will be customized. Our PET washing line is high automatic operating and save labor cost and low after maintenance. With advanced international industry concepts and technologies to meet waste plastic recycling at home or abroad.
The whole line is fully automatic and it has characteristics of high efficiency, low noise and easy operation. The humidity of final output could be within 2%. It adopts hot water washing to get good quality. Various output capacities can be chosen:500kg/h,1000kg/h, 1500kg/h, 2000kg/h, 3000kg/h,5000kg/h.
The waste dirty material go through de-labelling, crushing,washing,drying, and collecting process will turn to be clean flakes for reuse.
This PET bottle washing machine can be displayed "L" or "u" shape according to clients' workshop.
We can also customize the washing line components according to client's material and product requirement.
PET Bottle Washing Line Technical Features:
1. High automation level, try best to reduce your cost on labor(especially for three shifts)and ensure high processing capacity: 100-2000kg/hr.
2. Friendly control system(PLC integrated & separated control on each machine)and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting plastic material and water are made of high-quality 304 stainless steel; Ensuring no second pollution to flakes.
4. This PET bottle washing line can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles be the PET granule material and in order to produce new PET bottles.
According to the final usage of PET flakes, We supply:
- Bottle to bottle grade, Food Standard
- Yarn/filament grade
- conventional grade
Our PET plastic recycling plant's overview:
![Waste Plastic Pet Bottle Polyester Staple Fiber Recycling Washing Machine](//www.micstatic.com/athena/img/transparent.png)
Process:
Bale breaker--Elevated bel conveyor--Trommel--Belt conveyor-Mechanical label remover(with water)--Belt conveyor--metal detector--Manual sorting table--belt conveyor-crusher/granulator--screw feeder--hot washer--screw feeder--horizontal friction washer--floating tanks--screw feeder-dewatering machine--hot air pipeline drying system--loosened labels separator-Silo
![Waste Plastic Pet Bottle Polyester Staple Fiber Recycling Washing Machine](//www.micstatic.com/athena/img/transparent.png)
1. Belt conveyor
(1)Belt material:PVC(PVC belt is lighter than rubber, and corrosion resistance, not easy to aging, longer service life)
(2)Speed adjusted by inverter
(3)Height adjustable
(4)Equipped with wheels for easy moving
(5)Equipped with tightening device
2. Trommel
Function: Raw waste PET bottle has a lot of sands, small stones, metals, whcih can screen some by this machine, to make better washing effect.
3. Mannual Separating table
Function: Machanical separating labels rate is 95-98%, it is not 100%, so we need people choose out the bottle with label and metal bottle by hands. Which will incrase the finals PET bottle's quality.
4. Crusher
Function: Crushing the PET bottle into small pieces.The screen under crusher could be customized, usully it si 12mm.
5. Floating washer
(1)Sewage doscharge valves at the bottom for regular cleaning.
(2)Water tank rhickness 4mm.
(3)Inclined lifting screw design,blade thickness 5mm.
(4)The parts which contact with the wet PET flakes is in made of SUS304
6. Hot washer
(1)Both electrical heating and steam heating for option.
(2)Caustic soda concentration: about 1-2%
(3)Full Stirring paddles with motor power:4-7.5kw
(4)With Special paddles inside to stir the flakes with water,flakes will remain in hot washer for at least 12 mins, to ensure entirely washed.
(5)PH value automatic detect & control system.
(6)Temperature controller
(7)Hot water can be reused through our special design, Enegy saving 15%-20%
(8)Bottle caps separating & collecting design.
7. Dewatering Machine
(1)The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discharging, no blocking.
(2)Adopt high-speed heavy-duty bearings, staineless steel spindles and baldes, dynamically balanced.
(3)Automatic screen cleaning device which is driven by air pressure, labor saving.
(4)Adopt container for collecting waste water & residue at the bottom.
Rotation speed:2000rpm.
(5)Dewatering rate:98.5%
![Waste Plastic Pet Bottle Polyester Staple Fiber Recycling Washing Machine](//www.micstatic.com/athena/img/transparent.png)
Model |
Capacity |
Installed Power |
Steam Use |
Water Supply |
Manpower |
RT-500 |
500 kg/hr |
190 KW |
Optional |
4-5 m3/hr |
4-6 Person |
RT-1000 |
1000 kg/hr |
260 KW |
Optional |
5-7 m3/hr |
8-10 Person |
RT-2000 |
2000 kg/hr |
400 KW |
Suggest Use |
10-15 m3/hr |
10-12 Person |
RT-3000 |
3000 kg/hr |
600 KW |
80,000 Kcal |
20-30 m3/hr |
12-16 Person |
RT-4000 |
4000 kg/hr |
800 KW |
100,000 Kcal |
30-40 m3/hr |
15-20 Person |
RT-5000 |
5000 kg/hr |
1000 KW |
120,000 Kcal |
40-50 m3/hr |
15-20 Person |
Production Detailed Introduction:
No. |
Process |
Machine |
Description |
1 |
Break the compacted bales(Optional) |
Bale Opener |
As PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, they must first be unpacked before the bottles can flow freely onto the belt conveyor system. |
2 |
Primary separation of sand and gravel |
Trommel |
Remove small contaminants such as broken glass, paper/cardboard, metals, and rocks. |
3 |
Remove the label |
Label Remove machine |
Remove the label from the bottles. |
4 |
Sort out different color bottles, and labels |
Sorting Conveyor |
Picking out the different color bottles and also the bottle still have the label, which makes sure the end products of PET flakes same color and much more clean. Metal Detector is optional. |
5 |
Crushing PET Bottles into PET Flakes |
Wet Crusher |
Using a wet crusher, whole PET bottles are cut into PET flakes between 12-18mm in size. |
6 |
The First Time Floating washing the PET flakes |
Floating Washer |
A way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while plastic film, PP/PE bottle caps, and other contaminants float. |
7 |
Break down the oil & glue |
Hot Washer |
Use the hot water and chemical to break down the oil and glue on the PET bottles. |
8 |
Separating the contamination |
High-Speed Friction Washer |
The friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off. |
9 |
The Second Time Floating washing the PET flakes |
Floating Washer |
It is used in cleaning pet flakes, making the flakes cleaner and whiter. |
10 |
Dry the PET flakes |
Dewatering Machine |
The dewatering machine uses centrifugal force to spin water moisture off the PET flakes. |
11 |
Hot air to dry the PET flakes |
Pipeline Dryer |
Using the hot air to take the humidity away from the clean material. |
Equipment List:
No. |
Name |
Qty. |
1 |
Metal Belt conveyor |
1 |
2 |
De-baler |
1 |
3 |
Double screw loader(with silo) |
1 |
4 |
Roller screen |
1 |
5 |
Belt conveyor |
1 |
6 |
Label remover |
2 |
7 |
Belt conveyor |
2 |
8 |
Manual sorting table |
2 |
9 |
Metal detector + automatic separation device |
2 |
10 |
Steel platform |
1 |
11 |
Crusher |
2 |
12 |
Horizontal screw feeder |
1 |
13 |
Screw loader |
1 |
14 |
Floating washer |
1 |
15 |
High speed dewatering machine |
1 |
16 |
Steam washer |
2 |
17 |
Screw loader |
1 |
18 |
Friction washer |
1 |
19 |
Steam washer |
2 |
20 |
Screw loader |
1 |
21 |
Automatic chemical adding system |
1 |
22 |
High speed dewatering machine |
1 |
23 |
Friction washer |
1 |
24 |
Floating washer |
1 |
25 |
Floating washer |
1 |
26 |
Centrifugal de-watering machine |
1 |
27 |
Zigzag separator |
1 |
28 |
Blower and silo |
1 |
29 |
Electric cabinet |
1 |
![Waste Plastic Pet Bottle Polyester Staple Fiber Recycling Washing Machine](//www.micstatic.com/athena/img/transparent.png)
![Waste Plastic Pet Bottle Polyester Staple Fiber Recycling Washing Machine](//www.micstatic.com/athena/img/transparent.png)
![Waste Plastic Pet Bottle Polyester Staple Fiber Recycling Washing Machine](//www.micstatic.com/athena/img/transparent.png)
![Waste Plastic Pet Bottle Polyester Staple Fiber Recycling Washing Machine](//www.micstatic.com/athena/img/transparent.png)
THE AFTER-SALE SERVICE OF RETECH MACHINE!
1. After finish the production, we will report the production line, take photos, videos and send them to customers via mail or instant tools.
2. After the commissioning, we will package the equipment by standard export package for shipment.
3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.