Introducing the Retech LDPE Household Greenhouse Polyethylene Film PP Big Bags Washing Line, designed to process an impressive 1000 Kg/Hour with ultimate efficiency. Experience the transformation in your agricultural operations with our state-of-the-art washing line that combines unparalleled performance with sustainable practices. Ideal for businesses seeking to maximize productivity and maintain the highest standards in cleaning and recycling.
Product Description
Embark on an eco-friendly transformation with our groundbreaking PP & LDPE film crushing, washing, and drying line, masterfully engineered to rejuvenate waste PP and PE films. Tailored to meet unique specifications, this solution epitomizes innovation in sustainable recycling.
Applications:
Our versatile system effortlessly handles LDPE and LLDPE films, PP woven bags, PP big bags, as well as HDPE and PET bottles, ensuring your recycling needs are met with precision and efficiency.
Detailed Photos
Product Parameters
| Models |
Capacity |
Total Power |
Workers |
| RM-300 |
300kg/h |
95~150KW |
1~2 |
| RM-500 |
500kg/h |
180~250KW |
2~3 |
| RM-1000 |
1000kg/h |
280~380KW |
2~3 |
Certifications
Packaging & Shipping
Our Advantages
Features
1. Our state-of-the-art washing line caters primarily to PE agricultural films, PE bags, shopping bags, beverage bags, PP woven bags, and an array of other soft materials, ensuring versatility and compatibility for various cleaning needs.
2. The heart of our washing line process is an expertly orchestrated sequence of crushing, washing, and drying stages, each meticulously designed to maximize efficiency and cleanliness.
3. Boasting a flexible capacity range, our washing line accommodates outputs from 200kg/h to a remarkable 2000kg/h, meeting diverse throughput demands with ease.
4. Our precision-engineered crusher is tailored to efficiently break down films and woven bags into manageable pieces sized between 70mm and 120mm, facilitating smoother processing.
5. The cold water sinking swimming tank is adept at removing common contaminants including soil, sand, earth, stones, and glass, ensuring cleaner material from the very start.
6. For more tenacious impurities like grease, oil, and glue, our high-speed friction washer paired with a hot sinking swimming tank delivers superior cleaning power.
7. Our dual-system drying mechanism, with its impressive capacity, guarantees that the final PE PP flakes emerge with moisture content below 5%, optimizing them for further processing.
8. The incorporation of a squeezing machine further reduces moisture in PE PP flakes to below 3%, enhancing the quality and readiness for subsequent applications.
9. The pristine PP PE flakes produced by our line are immediately ready for integration into granulating or pelletizing processes, smoothly converting them into granules or pellets.
Solution
1) Crusher/Grinder
Our state-of-the-art PE film and PP bags crusher is meticulously engineered to deliver peak efficiency in cutting operations. Featuring a stepped blade structure for the moving blades, it ensures optimum performance while maintaining reduced energy consumption and minimal noise levels. The cutting process remains balanced and stable, providing unmatched precision and reliability.
2) Friction Washer
The friction washer is expertly crafted to effectively eliminate dirt from plastics. Utilizing centrifugal force, it efficiently separates sand, mud, stones, and other impurities. As the film enters the floating washing tank, it achieves minimal dirt content, significantly enhancing the cleaning process of the film.
3) Floating Washing Tank
The film floating washing tank is designed to meticulously clean dirt-laden PE films. With a continuous water spray mechanism, it ensures relentless washing action. Equipped with rollers, the PE films are moved up and down for comprehensive cleansing. A prolonged stay in the tank's three channels guarantees ample washing time, ensuring thorough purification.
4) Squeezing Dewatering Dryer
RETECH offers two innovative options for film squeezing machines.
The first option features a conical screw and barrel design, effectively drying the film by compressing it from a larger space to a smaller one, resulting in tightly packed and dried film. The material is then precisely cut by blades for optimal results.
The second option ingeniously converts the dried film into pellet form through heating. The film is semiplasticized and subsequently cut into small granules, perfect for further processing.
Q&A about Recycling Machines:
1. What is the function of the PE PP film washing recycling machines?
*The PE PP film washing recycling machinery is adept at recycling and processing PE agricultural films, PE bags, shopping bags, beverage bags, PP woven bags, and various other soft materials.
2. Where does it collect the waste material for the PE PP film washing recycling machines?
*Waste material is primarily sourced from agricultural films, urban waste, and plants, either as bundled packages or separated. These materials are often contaminated with earth, soil, sand, stones, glue, grass, oil, and other impurities.
Leveraging our extensive experience in manufacturing washing lines, we assure that the material is cleaned thoroughly for extrusion into granules. Our unique design guarantees exceptional cleaning results, setting us apart in the industry.
3. What are the main parts of the PE PP film washing recycling machines?
*The following outlines the standard configuration of the PE PP film washing recycling machinery:
Belt Conveyer--- Crusher with Water--- Screw Conveyer--- Floating Washer--- Screw Conveyer--- High-Speed Friction Washer--- High-Speed Friction Washer--- Screw Conveyer--- Horizontal Centrifugal Dewatering Machine (or Squeezer)--- Drying System 1--- Transition Hopper--- Drying System 2--- Storage Silo--- Operating Panel
The above configuration is standard, but we offer customization to add or remove components based on material requirements or customer preferences, ensuring the perfect solution for every need.
4. What capacity does the PE PP film washing recycling machinery offer?
*Single washing lines offer capacities ranging from 300 to 2000 kg/h.
5. What is the power requirement for the PE PP film washing recycling machines?
*The machinery requires a power range between 150 kW and 480 kW.
6. How much water is necessary for the PE PP film washing recycling machines?
*Water consumption is approximately 3 to 8 tons per hour.
7. What is the space requirement for PE PP film washing recycling machines?
*The installation requires 100 to 400 square meters, with flexible setup options including straight, 'L' shape, or 'U' shape configurations. We provide customized installation designs to suit the unique dimensions of your factory space.
8. What is the condition of the final products from the PE PP film washing recycling machines?
*The final flakes produced boast a size range of 50~100mm, with an impressively low moisture content of under 5%-ensuring top-tier quality and efficiency.
The high-quality PP PE flakes can smoothly transition directly to the granulating/pelletizing line, ready for seamless transformation into granules/pellets.
9. What is material of the PE PP film washing recycling machines?
*Crafted with precision, all parts of our machinery that come into contact with water are constructed from premium stainless steel SUS 304 or can be tailored to meet specific needs.
10. What certifications do you have for the PE PP film washing recycling machines?
*Our PE PP film washing recycling machines are fortified with globally recognized certifications, including CE and ISO9001, attesting to our commitment to quality and safety.
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