| Customization: | Available |
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| After-sales Service: | Long Life Time Service |
| Warranty: | 1 Year |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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| Payment Methods: |
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| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
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| Input capacity: | 300 - 2.000 kg/h | ||
| Input material: Input material specification: |
Type(s) of film product | PE-film | |
| Source of the waste | post consumer waste, except agriculture film. | ||
| Delivery form | Loose form | ||
| Max. Piece Size | < DIN A4 sheet size small film | ||
| Bale Size | No bales allowed | ||
| Film thickness | 25 - 50 µm | ||
| Input - Moisture | Dry According to the moisture of the input material, the output capacity is reduced. |
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| Glue | Water soluble, non-resistant against caustic soda |
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| Metal content | Not allowed and must be separated by customer prior washing line |
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| Other plastics > 1 g/cm³ | Max. 8% | ||
| Paper / cardboard / labels | In total max. 3% In case of higher paper impurities, a separator unit needs to be added to the water treatment system. The paper fibres must be separated out of the process water in order to ensure high quality flakes as output of the washing line. |
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| Mineral content (sand, stones, soil, dirt, etc.) |
< 1% | ||
| Organic content (food residues, plant residues other than paper, etc.) |
< 1% | ||
| Other impurities | If present, these are to be named by the customer. |
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| Excluded impurities | Any type of hazardous materials, special wastes, toxic wastes and any type of pollution that endangers health. |
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| Note: | If the customer places an order with Herbold Meckesheim based on this offer, he confirms with this order that he has checked the values of the input specification and that they correspond to the customer's feed material. |
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| Note for feeding the line: | Coarse contaminations like rocks, ceramics and metal which might damage the cutting tools, screens and rotors must be separated prior to being fed to the plant otherwise malfunctions, damage and high wear and tear must be expected. The material must be also free from any chemicals like e.g. poison, acid, etc. Bales must be opened, wire strappings removed by customer. The film material must be fed in loose form (single pieces) manually by customer to the moving floor buffer silo. The feeding must be done in an appropriate way adapted to the capability of the granulator. Even material feeding into the system must be guaranteed. |
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| Output capacity: | Max. possible Output of the system approx. 650 - 800 kg/h with knives, screens, and tools in good condition. The output depends on the input moisture of the feed material, the actual contamination present and the foreign plastics that are separated in the washing plant. Likewise, yield losses due to fines and false discharges must be taken into account in the mass balance. Stretch film or thin film will reduce the capacity of the line. The current design allows max. 20 % stretch film / thin film. Higher amounts may lower the capacity. |
| Flake size: | ≤ 50 mm |
| Note: | Residual contamination embedded in the plastic cannot be removed by a washing system. |
| Residual moisture level: | ≤ 5% Thermal drying depends on dry intake air, which must be provided by the customer. Fluctuations in throughput, the proportion of stretch film, film thickness, etc. lead to fluctuations in residual moisture. |
| Odour of flakes: | Optimum results will be achieved with an additional hot wash step, using NaOH and detergents. |
| Note regarding density separation: | Laminated film or filled polyolefins (PO) with a density > 1 g/cm³ may sink in the density separation. This PO amount is a yield loss and has to be included in the foreign plastics amount. Foreign material with a density < 1 g/cm³ are not separated. Material like wood or foam (i.e. EPS) needs to be sorted out before, because it is otherwise included in the polyolefin swim fraction. Even destroyed in some of our fast turning equipment this light density material cannot be completely separated. If wood contamination is expected, the extruder manufacturer should be informed to adapt the melt filtration. |
| Note regarding requirements for chemistry: | The contamination of some input materials may require chemical additives also in the cold wash process e.g. to eliminate foam in the process water. Optionally, dosing devices and chemicals for a smooth process operation have to be added to the scope of quotation or must be provided by the customer. |
| Models | Capacity | Total Power | Workers |
| RM-300 | 300kg/h | 95~150KW | 1~2 |
| RM-500 | 500kg/h | 180~250KW | 2~3 |
| RM-1000 | 1000kg/h | 280~380KW | 2~3 |
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