PP PE Film Plastic Recycling Washing Line
Retech is a globally active machinery corporation, specialized in developing plastics recycling machines and system components.We proud that provided our plastic recycling system solution to over 150 customers in 35coutries over the world, such as Canada, American,Germany, Russia, Australia, Mexico, Chile, Brazil, Japan, Vietnam, Malaysia, Saudi Arabia, Egypt,Columbia, and so on.All of them are quite satisfied our quality and after service.
Reliable Plastic Film Washing Line Manufacturer:
Our plastic washing recycling machines are designed to reprocess waste plastics. With advanced design and rich experience in the plastic recycling industry, we can supply the plastic film washing machine in capacity 300kg/h-1500kg/h and the plastic bottle washing machine in capacity between 500kg/h to 3000kg/h. We also could provide specific custom washing and recycling solutions based on the raw materials nature and your application requirements.
RETECH PP / PE Film Washing Line:
The plastic film and woven bag are very valuable secondary resources, which can be used for the recycling of various domestic and industrial products. RETECH team provides a series high quality and high efficient washing and recycling equipment to effectively remove the sand and impurities, etc, and offers customized integrated solutions for customers according to the actual demands of customers and the actual situation in this region.
Plastic Washing Machine:
1. The plastic film washing line is widely is used to crush, wash, dewater, dry and recycle plastic films like agriculture film, bags, PP woven bags and so on.
2. With complete pp pe film washing line, clients can make dry, clean film scraps from wasted material.
3. The whole pp pe film washing line could be "L" or "U" shape according clients' workshop.
4. Low energy consumption, as well save the cost.
5. The last moisture of our produce can be 3%-5%.Normally drying system moisture is about 10%-15%.And at the same time,our drying system can save about 60KW for you compare with the original drying system.
Quality Assurance:
Final film moisture between 3%-5%. Dry and clean.
Adopt world famous brand parts like Siemens motor Fuji Inverter, Famous Brand bearing ,SUS304 stainless steel, SKD-11 blades etc.
The LDPE PP PE HDPE Film Washing Recycling Machine Processing:
1.Belt Conveyor 2.Wet Crusher 3.Screw Conveyor 4.Floating Washing Tank 5.Screw Conveyor 6.High Speed Friction Washer 7.Screw Conveyor 8.Dewatering Machine 9. 1st Drying System 10.Transition Silo 11. 2nd Drying System 12.Storager Silo 13.Electric Cabinet
Type |
RT300 |
RT500 |
RT1000 |
Capacity(kg/h) |
300 |
500 |
1000 |
Energy consumption(KWH) |
95 |
156 |
229 |
Installation power(KWH) |
146 |
241 |
352 |
Dimension: L*W*H(m) |
Depends on factory layout |
Depends on factory layout |
Depends on factory layout |
Belt conveyor |
Belt width(mm) |
600 |
800 |
1200 |
Motor power(KW) |
1.5 |
2.2 |
3 |
Metal detector-Optional |
Pass width(mm) |
800 |
1000 |
1200 |
Pass height(mm) |
400 |
400 |
400 |
Crusher |
Grind chamber(mm) |
500*700 |
700*1000 |
/ |
Motor power(KW) |
55 |
75 |
/ |
Shredder |
Grind chamber(mm) |
/ |
/ |
/ |
Motor power(KW) |
/ |
/ |
75 |
Screw conveyor |
Screw diameter(mm) |
300 |
400 |
500 |
Motor power(KW) |
3 |
4 |
5.5 |
Washing tank |
Dimension of tank(mm) |
4000×1400 |
5000×1600 |
7000×1800 |
No. of thumb-wheel(pcs) |
4 |
6 |
7 |
Discharge plate valve(pcs) |
2ports*2=4 |
3ports*2=6 |
4ports*2=8 |
Friction washer |
Screw diameter(mm) |
300 |
400 |
500 |
Motor power(KW) |
11 |
18.5 |
30 |
Squeezing dryer |
Screw diameter(mm) |
/ |
320 |
410 |
Motor power(KW) |
/ |
55 |
75 |
Storage buffer |
Storage capacity(CBM) |
3 |
4 |
6 |
Motor power(KW) |
2.2 |
3 |
4 |
Waste water filtration device-Optional |
Vibration screen size |
800 |
1000 |
1200 |
Screen mesh |
40 |
40 |
40 |
Electrical cabinet |
PLC controller |
/ |
/ |
/ |
Button type |
/ |
/ |
/ |
Man power(person/shift) |
3 |
3-4 |
3-4 |
Delivery time(day) |
60-90 |
60-90 |
60-90 |
Warranty(month) |
12months |
12months |
12months |
Technical assistance |
Egnineer available to service machinery overseas |
gnineer available to service machinery overseas |
gnineer available to service machinery overseas |
1.Crusher
(1)20-40% additional output, 15% additional power saving.
(2)Blades are externally adjustable, material DC53 with cryogenic treatment, a longer service life.
(3)Special blade arrangement for PE PP film/bag.
(4)Anti-wear machine housing, replaceable wear plates. Installed between wall and spindle, prevents the friction of the spindle after a ling period of operation, which leads to the increase of sealing clearance and leakage.
(5)Heavy-duty bearings, oversized external bearing housings.
(6)More convenient housing opening way. Electrical screw control screw control or Hydraulic control.
(7)User-friendly design to change screen.
2.Floating Washing Tank
(1)Washing tank rollers are designed for high pressure underwater washing, maximum removal of residual impurities can separate materials with different specific gravity, heavy materials with a specific gravity greater than water sink to the bottom of the tank, then discharged through the bottom screw raw materials with a lower specific gravity than water float on the surface and proceed to the next step.
(2)Claw type design discharge roller
(3)Ensure uniform discharge
(4)Effectively control the water content
3.High speed friction washer
(1)Special blade arrangement, uniform dicharge, sufficient friction cleaning,high water utilization rate, effective removal of paper labels, and other impurities.
(2)Frame structure body, smaller vibration.
(3)Adopt high-speed heavy-duty bearings,stainless steel spindles,and blades,dynamically balanced.
4.De-watering Machine
(1)The integrated design of the dewatering machine and the fan, no need for a separate fan, which saves energy and enables smooth feeding and discahrging, no blocking.
(2)Adopt high-speed heavy-duty bearing, stainless steel spindles, and blades, dynamically balanced.
(3)Automatic screen cleaning device which is driven by air pressure, labor-saving.
(4)Adopt a container for collecting waster water &residue at the bottom.
5.Silo
(1) Easy to collect the final output material, can be customized to your use requirements, with hooks to hang the jumbo bag or other collection containers.
(2)Hydraulic cylinder design make full use of jumbo bag loading space.
(3)Each hook can bearing 500kg.
(4)Stainless steel inner to protect the final products quality.
6.Electrical Cabinet
(1)International brand Low voltage components
(2)Double circuit safety relay
(3)Intelligent and modular PLC controlling system
Machine Detailed Pictures:
Production Processing Flow:
No. |
Process |
Machine |
Description |
1 |
Send the film and bags to the wet crusher machine |
Conveyor with Metal Detector(Optional) |
It separates impurities such as metals in the films and bags,Send the materials to the wet crusher machine |
2 |
Cuts the films and bags into small pieces size |
Wet Crusher Machine |
A wet crusher cuts the PP / PE film into small pieces approximately 10-20mm in size and moving onto the next piece of equipment. |
3 |
Send the films and bags to the Floating Washing machine |
Screw Feeder |
Put the films and bags into the Hot washer to clean |
4 |
The first time Floating wash the bags and films |
Floating Washing Tank |
As the PP / PE films enters the friction washer, the plastic film rubs against each other at high speeds getting rid of hard to remove contamination. |
5 |
Feeding bags and film scraps to friction washer |
Screw Feeder |
Put the films and bags into the High-speed Friction Washer to clean |
6 |
Separate the contamination from film and bags |
High Speed Friction Washing Machine |
After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect. |
7 |
The second time Floating wash the bags and films |
Floating Washing Tank |
It used in cleaning film and bags,make the film cleaner. |
8 |
Dry the film and bags |
Horizontal Dewatering Machine |
The dewatering machine uses centrifugal force to spin water moisture off the films and bags. |
9 |
Hot air to dry the films and bags |
Pipeline Dryer |
Using the hot air to take the humidity away from the clean material. |
10 |
Storage dry pieces of films and bags |
Storage silo |
A storage tank for the clean, dry pieces of PP PE films and bags. |
11 |
Make film and bags into granules(Optional) |
Pelletizer / Extruder |
We offers both single-screw extruders and twin-screw extruders. Based on your requirements, we offer both one-stage and double-stage pelletizing setups where granules can be formed using a granulator or water-ring cutting. |
Service:
1.Pre-sale: we give our client the detailed technician offer, sign the sales contract etc.
2.In-sales: we supply the details layout, installation instruction, and technician support for the clients.
3.After sales: we arrange engineer to install the machine and train the workers for our client.
4.We have 24 hours service line to solve the after sales problem.
5.We have free spare parts with the machine.
6.We supply long term spare parts for every customer.
7.We always update the new technology to every customer.
In order to match your requirement and provide you a proper quotation, please advise:
1.What material do you want to recycling? PE film/PP bag? HDPE/PP bottle? PET bottles? or other plastic?
2.What capacity(kg/h) do you want?
3.What is the final size(mm) of flakes you want?
4.Other special requirements about the PE film PP bags plastic recycling machine?