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PE film granulation line is a specialized system designed to recycle polyethylene (PE) film waste into high-quality plastic pellets. These pellets can then be used to manufacture new plastic products, promoting a circular economy. Below is a detailed overview of the components, process, and considerations for setting up a PE film granulation line.
LDPE (Low-Density Polyethylene): Stretch film, grocery bags, and packaging films.
LLDPE (Linear Low-Density Polyethylene): Agricultural films, industrial liners.
HDPE (High-Density Polyethylene): Thicker films, such as those used in packaging.
Model | Diameter of screw | PE capacity | PP capacity |
RCDJ-85 | Φ85mm | 150-200kg/h | 100-150kg/h |
RCSJ-85/100 | Φ85/85mm | 150-200kg/h | 100-150kg/h |
RCDJ-100 | Φ100mm | 280-350kg/h | 250-300kg/h |
RCSJ-100/120 | Φ100/100mm | 280-350kg/h | 250-300kg/h |
RCDJ-130 | Φ130mm | 480-550kg/h | 400-500kg/h |
RCSJ-130/150 | Φ130/130mm | 480-550kg/h | 400-500kg/h |
RCDJ-160 | Φ160mm | 650-800kg/h | 600-750kg/h |
RCSJ-160/180 | Φ160/160mm | 650-800kg/h | 600-750kg/h |
RCDJ-180 | Φ180mm | 800-1200kg/h | 750-1000kg/h |
RCSJ-180/200 | Φ180/180mm | 800-1200kg/h | 750-1000kg/h |
Conveyor System:
Transports PE film waste to the processing units.
Pre-Washing Unit:
Removes dirt, sand, and other contaminants from the film.
Shredder/Crusher:
Shreds the film into smaller pieces for easier processing.
Extruder:
Melts the shredded film and homogenizes the plastic.
Single-screw or twin-screw extruders are commonly used.
Filtration System:
Removes impurities (e.g., paper, metals, or other debris) from the molten plastic.
Pelletizing Unit:
Cuts the molten plastic into uniform pellets.
Common pelletizing methods include strand pelletizing, underwater pelletizing, or air-cooled pelletizing.
Cooling and Drying System:
Cools and dries the pellets to ensure they are ready for storage or further processing.
Control System:
Automated controls for monitoring and optimizing the recycling process.