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PE film granulation line is a specialized system designed to recycle polyethylene (PE) film waste into high-quality plastic pellets. These pellets can then be used to manufacture new plastic products, promoting a circular economy. Below is a detailed overview of the components, process, and considerations for setting up a PE film granulation line.
Applications:
LDPE (Low-Density Polyethylene): Stretch film, grocery bags, and packaging films.
LLDPE (Linear Low-Density Polyethylene): Agricultural films, industrial liners.
HDPE (High-Density Polyethylene): Thicker films, such as those used in packaging.
Packaging: Bags, shrink wrap, and films.
Agriculture: Mulch films, greenhouse covers.
Construction: Pipes, sheets, and liners.
Consumer Goods: Containers, toys, and household items.
Model | Diameter of screw | PE capacity | PP capacity |
RCDJ-85 | Φ85mm | 150-200kg/h | 100-150kg/h |
RCSJ-85/100 | Φ85/85mm | 150-200kg/h | 100-150kg/h |
RCDJ-100 | Φ100mm | 280-350kg/h | 250-300kg/h |
RCSJ-100/120 | Φ100/100mm | 280-350kg/h | 250-300kg/h |
RCDJ-130 | Φ130mm | 480-550kg/h | 400-500kg/h |
RCSJ-130/150 | Φ130/130mm | 480-550kg/h | 400-500kg/h |
RCDJ-160 | Φ160mm | 650-800kg/h | 600-750kg/h |
RCSJ-160/180 | Φ160/160mm | 650-800kg/h | 600-750kg/h |
RCDJ-180 | Φ180mm | 800-1200kg/h | 750-1000kg/h |
RCSJ-180/200 | Φ180/180mm | 800-1200kg/h | 750-1000kg/h |
Throughput Capacity:
Choose a system that matches your production needs (e.g., small-scale vs. large-scale recycling).
Contamination Level:
Ensure the system has robust pre-washing and filtration units to handle heavily contaminated film.
Energy Efficiency:
Opt for energy-efficient equipment to reduce operational costs.
Pellet Quality:
Advanced filtration and degassing systems are essential for producing high-quality pellets.
Automation:
Automated systems improve efficiency and reduce labor costs.
Space Requirements:
Ensure you have adequate space for the granulation line and auxiliary equipment.
Maintenance:
Regular maintenance is crucial to keep the system running smoothly.