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PET Bottle Washing Line Description:
The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 300kg/h to 3000kg/h. The pet bottle washing line's main purpose is to intend to get clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get clean PP/PE collection, labels and paper clips, etc.
The PET bottle recycling line is divided into unpacking, washing, sorting, detecting metal, crushing, floating washing, hot washing, rubbing, rinsing, dehydration, drying and packaging process steps.
PET Bottle Washing Line Technical Features:
1. High automation level, try best to reduce your cost on labor(especially for three shifts)and ensure high processing capacity: 100-2000kg/hr.
2. Friendly control system(PLC integrated & separated control on each machine)and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting plastic material and water are made of high-quality 304 stainless steel; Ensuring no second pollution to flakes.
4. This PET bottle washing line can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles be the PET granule material and in order to produce new PET bottles.
Production Flowchart:
1.PET bottle washing machine from Retech machinery is applied in PET waste bottle or sheet recycling field.
2.Through crushing, washing and drying process, the waste bottle or sheet will become to be bottle flakes. The flakes are widely used in plastic industry, like sheet, and profile production.
3.The clean PET flakes can be used to produce the polyester staple fiber, PET strap band, granules, PET transparent film and sheets,etc. The top class flakes can be used to blow bottles again.
4. Recycling machine can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products are very clean.
5. Recycling machine output we can supply is from 300kg/h to 3500kg/h.
6.We can also produce the clean PET bottle flakes granulator, to make the clean flakes into pellets (granules)
| NO. | Production capacity(kg/hr) | Total installation Power(KW) | Water consumption(M3/H) | Line size(m) | Workers |
| 1 | 300-500kg/hr | 70-125 | 3-5 | 45*5*5 | 3-6 |
| 2 | 1000-1500kg/hr | 359 | 5-8 | 75*6*5 | 6-10 |
| 3 | 2000kg/hr | 445 | 8-10 | 106*6*5.8 | 10-12 |
| 4 | 3000kg/hr | 638 | 10-12 | 132*7*6.5 | 16-20 |
| No. | Process | Machine | Description | |
| 1 | Break the compacted bales(Optional) | Bale Opener | As PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, they must first be unpacked before the bottles can flow freely onto the belt conveyor system. | |
| 2 | Primary separation of sand and gravel | Trommel | Remove small contaminants such as broken glass, paper/cardboard, metals, and rocks. | |
| 3 | Remove the label | Label Remove machine | Remove the label from the bottles. | |
| 4 | Sort out different color bottles, and labels | Sorting Conveyor | Picking out the different color bottles and also the bottle still have the label, which makes sure the end products of PET flakes same color and much more clean. Metal Detector is optional. | |
| 5 | Crushing PET Bottles into PET Flakes | Wet Crusher | Using a wet crusher, whole PET bottles are cut into PET flakes between 12-18mm in size. | |
| 6 | The First Time Floating washing the PET flakes | Floating Washer | A way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while plastic film, PP/PE bottle caps, and other contaminants float. | |
| 7 | Break down the oil & glue | Hot Washer | Use the hot water and chemical to break down the oil and glue on the PET bottles. | |
| 8 | Separating the contamination | High-Speed Friction Washer | The friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off. | |
| 9 | The Second Time Floating washing the PET flakes | Floating Washer | It is used in cleaning pet flakes, making the flakes cleaner and whiter. | |
| 10 | Dry the PET flakes | Dewatering Machine | The dewatering machine uses centrifugal force to spin water moisture off the PET flakes. | |
| 11 | Hot air to dry the PET flakes | Pipeline Dryer | Using the hot air to take the humidity away from the clean material. | |
| No. | Name | Qty. |
| 1 | Metal Belt conveyor | 1 |
| 2 | De-baler | 1 |
| 3 | Double screw loader(with silo) | 1 |
| 4 | Roller screen | 1 |
| 5 | Belt conveyor | 1 |
| 6 | Label remover | 2 |
| 7 | Belt conveyor | 2 |
| 8 | Manual sorting table | 2 |
| 9 | Metal detector + automatic separation device | 2 |
| 10 | Steel platform | 1 |
| 11 | Crusher | 2 |
| 12 | Horizontal screw feeder | 1 |
| 13 | Screw loader | 1 |
| 14 | Floating washer | 1 |
| 15 | High speed dewatering machine | 1 |
| 16 | Steam washer | 2 |
| 17 | Screw loader | 1 |
| 18 | Friction washer | 1 |
| 19 | Steam washer | 2 |
| 20 | Screw loader | 1 |
| 21 | Automatic chemical adding system | 1 |
| 22 | High speed dewatering machine | 1 |
| 23 | Friction washer | 1 |
| 24 | Floating washer | 1 |
| 25 | Floating washer | 1 |
| 26 | Centrifugal de-watering machine | 1 |
| 27 | Zigzag separator | 1 |
| 28 | Blower and silo | 1 |
| 29 | Electric cabinet | 1 |
THE AFTER-SALE SERVICE OF RETECH MACHINE!
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